Electrodeposition coating facility

Patent metadata

Field	Value
Publication number	US-11319641-B2
Application number	US-201816473016-A
Country	US
Kind code	B2
Filing date	Dec 4, 2018
Priority date	Feb 26, 2018
Publication date	May 3, 2022
Grant date	May 3, 2022

Abstract

The amount of wash water to be consumed in an electrodeposition coating facility and the amount of used wash water to be discharged that requires post-treatment are reduced. To achieve this object, an electrodeposition coating facility that includes a degreasing process section A, a post-degreasing rinse section B, a chemical conversion process section C, a post-chemical-conversion rinse section D, an electrodeposition coating section E, and a post-electrodeposition rinse section F is provided with a filtration process apparatus 4 and a wash water recycling line 5. The filtration process apparatus 4 performs a filtration process on wash water W after being used to wash an object to be coated 1 in the post-electrodeposition rinse section F. The wash water recycling line 5 feeds, to the post-chemical-conversion rinse section D, the wash water W after being subjected to the filtration process in the filtration process apparatus 4 as wash water W to be used to wash an object to be coated in the post-chemical-conversion rinse section D.

First claim

The invention claimed is:

1. An electrodeposition coating facility comprising:
a degreasing process section, wherein an object to be coated is subjected to a degreasing process using a degreasing solution;
a post-degreasing rinse section, wherein the object that has been processed in the degreasing process section is washed with wash water;
a chemical conversion process section, wherein the object that has been washed in the post-degreasing rinse section is subjected to a chemical conversion process using a conversion solution;
a post-chemical-conversion rinse section, wherein the object that has been processed in the chemical conversion process section is washed with wash water;
a electrodeposition coating section, wherein the object that has been washed in the post-chemical-conversion rinse section is subjected to electrodeposition coating using an electrodeposition solution;
a post-electrodeposition rinse section, wherein the object that has been subjected to electrodeposition coating in the electrodeposition coating section is washed with wash water;
a filtration process apparatus; and
a wash water recycling line,
wherein the filtration process apparatus performs a filtration process on wash water after being used to wash the object in the post-electrodeposition rinse section so as to separate and remove solids from the wash water, and
wherein the wash water recycling line directly feeds, to the post-chemical-conversion rinse section, the wash water after being subjected to the filtration process in the filtration process apparatus as wash water to be used to wash the object in the post-chemical-conversion rinse section.

2. The electrodeposition coating facility according to claim 1 , further comprising:
a fresh wash water mixing line,
wherein the fresh wash water mixing line mixes, with fresh wash water, the wash water after being subjected to the filtration process that is to be fed to the post-chemical-conversion rinse section through the wash water recycling line.

3. The electrodeposition coating facility according to claim 2 , further comprising:
an electrolytic water treatment apparatus; and
a secondary wash water recycling line,
wherein the electrolytic water treatment apparatus performs an electrolysis process on wash water after being used to wash the object in the post-chemical-conversion rinse section, and separates contaminants generated in the wash water due to the electrolysis process from the wash water, and
the secondary wash water recycling line feeds, to the post-degreasing rinse section, the wash water from which the contaminants have been separated in the electrolytic water treatment apparatus as wash water to be used to wash the object in the post-degreasing rinse section.

4. The electrodeposition coating facility according to claim 2 , further comprising:
an electrolytic water treatment apparatus; and
a concurrent wash water recycling line,
wherein a part of the wash water after being used to wash the object in the post-electrodeposition rinse section is fed to the post-chemical-conversion rinse section through the filtration process apparatus and the wash water recycling line,
the electrolytic water treatment apparatus performs an electrolysis process on another part of the wash water after being used to wash the object in the post-electrodeposition rinse section, and separates contaminants generated in the wash water due to the electrolysis process from the wash water, and
the concurrent wash water recycling line feeds, to the post-degreasing rinse section, the wash water from which the contaminants have been separated in the electrolytic water treatment apparatus as wash water to be used to wash the object in the post-degreasing rinse section.

5. The electrodeposition coating facility according to claim 1 , further comprising:
an electrolytic water treatment apparatus; and
a secondary wash water recycling line,
wherein the electrolytic water treatment apparatus performs an electrolysis process on wash water after being used to wash the object in the post-chemical-conversion rinse section, and separates contaminants generated in the wash water due to the electrolysis process from the wash water, and
the secondary wash water recycling line feeds, to the post-degreasing rinse section, the wash water from which the contaminants have been separated in the electrolytic water treatment apparatus as wash water to be used to wash the object in the post-degreasing rinse section.

6. The electrodeposition coating facility according to claim 1 , further comprising:
an electrolytic water treatment apparatus; and
a concurrent wash water recycling line,
wherein a part of the wash water after being used to wash the object in the post-electrodeposition rinse section is fed to the post-chemical-conversion rinse section through the filtration process apparatus and the wash water recycling line,
the electrolytic water treatment apparatus performs an electrolysis process on another part of the wash water after being used to wash the object in the post-electrodeposition rinse section, and separates contaminants generated in the wash water due to the electrolysis process from the wash water, and
the concurrent wash water recycling line feeds, to the post-degreasing rinse section, the wash water from which the contaminants have been separated in the electrolytic water treatment apparatus as wash water to be used to wash the object in the post-degreasing rinse section.

7. The electrodeposition coating facility according to claim 6 ,
wherein the post-electrodeposition rinse section is provided with a former-stage post-electrodeposition rinse section and a latter-stage post-electrodeposition rinse section,
in the former-stage post-electrodeposition rinse section, the object that has been subjected to electrodeposition coating in the electrodeposition coating section is washed with wash water,
in the latter-stage post-electrodeposition rinse section, the object that has been washed in the former-stage post-electrodeposition rinse section is washed with wash water,
wash water after being used to wash the object in the former-stage post-electrodeposition rinse section is fed to the post-chemical-conversion rinse section through the filtration process apparatus and the wash water recycling line, and
wash water after being used to wash the object in the latter-stage post-electrodeposition rinse section is fed to the post-degreasing rinse section through the electrolytic water treatment apparatus and the concurrent wash water recycling line.

Assignees

• Taikisha Kk

Inventors

• Koike Toshihiko
• SAKOTA Yasuhiko
• Hayashi Yoshikazu

Classifications

• C25D13/24

  Regeneration of process liquids · CPC title

• C02F1/004 Primary

  using large scale industrial sized filters · CPC title

• C02F1/46104

  Devices therefor; Their operating or servicing · CPC title

• C02F2301/043

  Treatment of partial or bypass streams · CPC title

• C23G3/00

  Apparatus for cleaning or pickling metallic material (with organic solvents C23G5/04) · CPC title