Flow energy harvesting devices and systems

Patent metadata

Field	Value
Publication number	US-11316447-B2
Application number	US-201716087517-A
Country	US
Kind code	B2
Filing date	Mar 24, 2017
Priority date	Mar 25, 2016
Publication date	Apr 26, 2022
Grant date	Apr 26, 2022

Abstract

A flow energy harvesting system including a nozzle-diffuser defining a spline-shaped flow channel and a flow energy harvesting device in the spline-shaped flow channel of the nozzle-diffuser. The spline-shaped flow channel includes a converging portion, a diverging portion, and a constriction section between the converging and diverging portions. The flow energy harvesting device includes a flextensional member having a frame and a cantilever extending outward from the frame, and a stack of piezoelectric elements housed in an interior cavity defined in the frame. The cantilever is a non-piezoelectric material. The frame of the flextensional member is in the converging portion and the cantilever is in the constriction section of the spline-shaped flow channel. The frame is configured to deform and elongate the piezoelectric elements to generate a current based on the piezoelectric effect when a fluid flows through the spline-shaped flow channel and generates unbalanced forces on the cantilever due.

First claim

What is claimed is:

1. A flow energy harvesting system, comprising:
at least one nozzle-diffuser defining a spline-shaped flow channel, the spline-shaped flow channel comprising a converging portion, a diverging portion, and a constriction section between the converging and diverging portions; and
at least one flow energy harvesting device in the spline-shaped flow channel of the at least one nozzle-diffuser, the at least one flow energy harvesting device comprising:
a flextensional member having a frame and a cantilever extending outward from the frame, the cantilever comprising a non-piezoelectric material; and
a stack of piezoelectric elements housed in an interior cavity defined in the frame,
wherein the frame of the flextensional member is in the converging portion and at least a portion of the cantilever is in the constriction section of the spline-shaped flow channel, and
wherein, the frame is configured to deform and elongate the stack of piezoelectric elements to generate a current based on the piezoelectric effect when a fluid flows through the spline-shaped flow channel and generates unbalanced forces on the cantilever due to aeroelastic flutter.

2. The flow energy harvesting system of claim 1 , wherein a resonant frequency of the frame and stack of piezoelectric elements is less than a resonant frequency of the cantilever.

3. The flow energy harvesting system of claim 1 , wherein the stack of piezoelectric elements is isolated from the spline-shaped flow channel.

4. The flow energy harvesting system of claim 1 , further comprising:
a pipe,
wherein the at least one nozzle-diffuser comprises a plurality of nozzle-diffusers arranged on an outer surface of the pipe, and
wherein the at least one flow energy harvesting device comprises a plurality of flow energy harvesting devices in the plurality of nozzle-diffusers.

5. The flow energy harvesting system of claim 4 , wherein at least two flow energy harvesting devices of the plurality of flow energy harvesting devices are arranged in parallel or in series.

6. The flow energy harvesting system of claim 1 , wherein the frame and the cantilever of the flextensional member each comprise metal.

7. The flow energy harvesting system of claim 1 , further comprising a pair of opposing transverse standoffs extending outward from the frame of the flextensional member, the pair of opposing transverse standoffs fixedly coupling the flextensional member of the at least one flow energy harvesting device to the at least one nozzle-diffuser.

8. The flow energy harvesting system of claim 1 , wherein a length of each of the piezoelectric elements is parallel to a length of the cantilever of the flextensional member.

9. The flow energy harvesting system of claim 8 , wherein the length of each of the piezoelectric elements is greater than a thickness of each of the piezoelectric elements.

10. A flow energy harvesting device comprising:
a flextensional member comprising:
a frame defining an interior cavity; and
a cantilever extending outward from the frame, the cantilever comprising a non-piezoelectric material; and
a stack of piezoelectric elements housed in the interior cavity of the frame,

wherein a fixed end of the cantilever is connected to an end of the stack of piezoelectric elements at a trailing end of the frame.

11. The flow energy harvesting device of claim 10 , wherein a resonant frequency of the frame and the stack of piezoelectric elements is less than a resonant frequency of the cantilever.

12. The flow energy harvesting device of claim 10 , wherein the stack of piezoelectric elements is isolated from an exterior of the frame of the flextensional member.

13. The flow energy harvesting device of claim 10 , wherein the frame and the cantilever of the flextensional member each comprise metal.

14. The flow energy harvesting device of claim 10 , further comprising a pair of opposing transverse standoffs extending outward from the frame of the flextensional member, the pair of opposing transverse standoffs configured to fixedly couple the flextensional member to a structure.

15. The flow energy harvesting device of claim 10 , wherein a length of each of the piezoelectric elements is parallel to a length of the cantilever of the flextensional member.

16. The flow energy harvesting device of claim 15 , wherein the length of each piezoelectric element is greater than a thickness of each piezoelectric element.

17. A method of generating power down hole in a wellbore having a formation wall and a pipe spaced apart from the formation wall by an annular region, the method comprising:
positioning a flow energy harvesting system in the annular region, the flow energy harvesting system comprising:
a plurality of nozzle-diffusers defining a plurality of spline-shaped flow channels, each spline-shaped flow channel comprising a converging portion, a diverging portion, and a constriction section between the converging and diverging portions; and
a plurality of flow energy harvesting devices in the plurality of spline-shaped flow channels, each flow energy harvesting device comprising:
a flextensional member having a frame and a cantilever extending outward from the frame, the cantilever comprising a non-piezoelectric material; and
a stack of piezoelectric elements housed in an interior cavity defined in the frame,

wherein, for each of the plurality of flow energy harvesting devices, the frame of the flextensional member is in the converging portion of one of the spline-shaped flow channels and at least a portion of the cantilever of the flextensional member is in the constriction section of the one of the spline-shaped flow channels, and
wherein, for each of the plurality of flow energy harvesting devices, the frame is configured to deform and elongate the stack of piezoelectric elements to generate a current based on the piezoelectric effect when a fluid flows through the annular region and the plurality of spline-shaped flow channels and generates unbalanced forces on the cantilever due to aeroelastic flutter.

18. The method of claim 17 , further comprising transmitting the current to an electronic device in the wellbore.

19. The method of claim 17 , wherein the positioning of the flow energy harvesting system in the annular region comprises circumferentially arranging the plurality of nozzle-diffusers and the plurality of flow energy harvesting devices in the annular region and orienting the spline-shape flow channels parallel to a longitudinal axis of the wellbore.

20. The method of claim 17 , wherein at least two flow energy harvesting devices of the plurality of flow energy harvesting devices are arranged in parallel or in series.

Assignees

• California Inst Of Techn

Inventors

• Sherrit Stewart
• Lee Hyeong Jae
• Colonius Tim
• Tosi Luis Phillipe

Classifications

• H02N2/186 Primary

  Vibration harvesters · CPC title

• E21B41/0085 Primary

  Adaptations of electric power generating means for use in boreholes · CPC title

• H02N2/185 Primary

  using fluid streams · CPC title

• H01L41/113

  Electricity · mapped topic

• H10N30/30

  with mechanical input and electrical output, e.g. functioning as generators or sensors · CPC title