Method for producing electrode for solid-state batteries

Patent metadata

Field	Value
Publication number	US-11316236-B2
Application number	US-201916519386-A
Country	US
Kind code	B2
Filing date	Jul 23, 2019
Priority date	Jul 27, 2018
Publication date	Apr 26, 2022
Grant date	Apr 26, 2022

Abstract

Provided is a method for producing an electrode for solid-state batteries which comprises a PTC resistor layer containing an insulating inorganic substance and in which electronic resistance is low. The production method is a method for producing an electrode for solid-state batteries, wherein the method is a method for producing an electrode for use in a solid-state battery comprising a cathode, an anode and an electrolyte layer disposed between the cathode and the anode; wherein the electrode is at least one of the cathode and the anode, and the electrode comprises a current collector, an electrode active material layer and a PTC resistor layer disposed between the current collector and the electrode active material layer.

First claim

The invention claimed is:

1. A method for producing an electrode for solid-state batteries,
wherein the method is a method for producing an electrode for use in a solid-state battery comprising a cathode, an anode and an electrolyte layer disposed between the cathode and the anode;
wherein the electrode is at least one of the cathode and the anode, and the electrode comprises a current collector, an electrode active material layer and a PTC resistor layer disposed between the current collector and the electrode active material layer;
wherein the method comprises:
forming a first coating layer by applying a first slurry containing an electroconductive material, an insulating inorganic substance and a polymer to a first surface of the current collector and drying the applied first slurry,
forming a second coating layer by applying a second slurry containing an electroconductive material and a polymer to a surface of the first coating layer and drying the applied second slurry, and
laminating the electrode active material layer on the PTC resistor layer comprising the first and second coating layers formed on the current collector; and
wherein a content ratio of the insulating inorganic substance in the second slurry is smaller than a content ratio of the insulating inorganic substance in the first slurry.

2. The method for producing the electrode for solid-state batteries according to claim 1 , wherein, in the forming of the second coating layer, the current collector on which the first and second coating layers are formed, is subjected to pressing.

3. The method for producing the electrode for solid-state batteries according to claim 2 , wherein a line pressure of the pressing is from 5.6 kN/cm to 14.2 kN/cm.

4. The method for producing the electrode for solid-state batteries according to claim 1 , wherein a thickness of the first coating layer is larger than a thickness of the second coating layer.

5. The method for producing the electrode for solid-state batteries according to claim 1 , wherein the insulating inorganic substance is a metal oxide.

6. The method for producing the electrode for solid-state batteries according to claim 1 , wherein the electroconductive material is carbon black.

7. A method for producing an electrode for solid-state batteries,
wherein the method is a method for producing an electrode for use in a solid-state battery comprising a cathode, an anode and an electrolyte layer disposed between the cathode and the anode;
wherein the electrode is at least one of the cathode and the anode, and the electrode comprises a current collector, an electrode active material layer and a PTC resistor layer disposed between the current collector and the electrode active material layer;
wherein the method comprises:
forming a first coating layer by applying a first slurry containing an electroconductive material, an insulating inorganic substance and a polymer to a first surface of the current collector and drying the applied first slurry,
forming a second coating layer on the electrode active material layer by applying a second slurry containing an electroconductive material and a polymer to a first surface of a substrate, drying the applied second slurry to form the second coating layer, and then transferring the second coating layer from the substrate to the electrode active material layer, and
producing the electrode for solid-state batteries comprising the current collector, the PTC resistor layer comprising the first and second coating layers, and the electrode active material layer, by laminating the current collector and the electrode active material layer so that the first coating layer of the current collector and the second coating layer of the electrode active material layer are in contact with each other; and
wherein a content ratio of the insulating inorganic substance in the second slurry is smaller than a content ratio of the insulating inorganic substance in the first slurry.

Assignees

• Toyota Motor Co Ltd

Inventors

• Ose Norihiro
• Suzuki Tomoya
• Hasegawa Hajime
• Yaso Kazuo
• Nishimura Hideaki
• Matsushita Yuki

Classifications

• H01M4/62 Primary

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M4/043

  involving compressing or compaction · CPC title

• H01M4/0435

  Rolling or calendering · CPC title

• H01M10/0562

  Solid materials · CPC title

• H01M4/139 Primary

  Processes of manufacture · CPC title