Air distributor made of plastic material and method for manufacturing this air distributor

Patent metadata

Field	Value
Publication number	US-11313622-B2
Application number	US-201716342781-A
Country	US
Kind code	B2
Filing date	Oct 6, 2017
Priority date	Oct 18, 2016
Publication date	Apr 26, 2022
Grant date	Apr 26, 2022

Abstract

This air distributor (1) comprises two half-shells (2) made of plastic material and a stack of plates (4) made of plastic material, the two half-shells (2) defining a volume inside of which the stack of plates (4) is positioned, the stack of plates (4) comprising two end plates (40) and the stack of plates (4) defining between its adjacent plates (4) a set of intermediate spaces (10) suitable for a fluid circulation. The plates (4) of the stack of plates (4) are attached to one another, each end plate (40) is attached to one of the two half-shells (2), and the two half-shells (2) are attached to one another.

First claim

The invention claimed is:

1. An air distributor comprising an air inlet and several air outlets, each of the air outlets being intended to be connected to a cylinder head of an engine, two half-shells made of plastic material and delimiting an internal volume opened to the air inlet and outlets, a stack of plates made of plastic material and arranged inside the internal volume between the air inlet and the air outlets such that air flow entering through the air inlet passes through the stack of plates before exiting through the air outlets, the stack of plates comprising two end plates and the stack of plates delimiting between adjacent plates of the stack of plates a set of intermediate spaces adapted to a fluid circulation, wherein each plate of the stack of plates are fastened to each other, each end plate is fastened to one of the two half-shells and the two half-shells are fastened to each other, and wherein the distributor comprises at least one guide and reinforcing column, the at least one guide and reinforcing column passing through each plate of the stack of plates while connecting the two half-shells, and wherein the at least one guide and reinforcing column is formed integrally with one of the two half-shells, wherein at least one of the two half-shells and the end plate fastened against the at least one of the two half-shells comprise interlocking elements configured to allow the interlocking of the at least one of the two half-shells and the end plate fastened against the at least one of the two half-shells.

2. The distributor according to claim 1 , wherein each plate of the stack of plates are fastened to each other by gluing, while the two half-shells are fastened to each other by welding.

3. The distributor according to claim 2 , wherein at least one of the two half-shells and one of the two end plates fastened against the at least one of the two half-shells delimit therebetween an intermediate space adapted to a fluid circulation, the intermediate space being in fluid communication with at least one of the intermediate spaces of the set of intermediate spaces.

4. The distributor according to claim 3 , wherein the interlocking elements comprise a groove and a rib intended to be positioned inside the groove, the groove and the rib being shaped to extend according a shape of a contour of the one of the two end plates fastened to the at least one of the two half-shells.

5. The distributor according to claim 4 , wherein each plate of the stack of plates comprise two deflector elements extending from one side of each plate of the stack of plates, the two deflector elements of adjacent plates of the stack of plates being arranged to be superimposed in order to form a deflector wall configured to impede a passage of air between each plate of the stack of plates and the two half-shells.

6. The distributor according to claim 1 , wherein at least one of the two half-shells and one of the two end plates fastened against the at least one of the two half-shells delimit therebetween an intermediate space adapted to a fluid circulation, the intermediate space being in fluid communication with at least one of the intermediate spaces of the set of intermediate spaces.

7. The distributor according to claim 1 , wherein the interlocking elements comprise a groove and a rib intended to be positioned inside the groove, the groove and the rib being shaped to extend according a shape of a contour of the end plate fastened to the at least one of the two half-shells.

8. The distributor according to claim 1 , wherein each plate of the stack of plates comprise two deflector elements extending from one side of each plate of the stack of plates, the two deflector elements of adjacent plates of the stack of plates being arranged to be superimposed in order to form a deflector wall configured to impede a passage of air between each plate of the stack of plates and the two half-shells.

9. The distributor according to claim 1 , wherein a fastening interface of the two half-shells is in a plane orthogonal to a stacking direction of the plates of the stack of plates, so that the two half-shells clasp the plates of the stack of plates in the stacking direction of the plates.

10. The distributor according to claim 1 , wherein the air inlet and outlets are formed integrally with one or both of the two half-shells.

11. The distributor according to claim 1 , wherein a shape of the stack of plates is a non-parallelepiped shape.

12. A vehicle, in particular a motor vehicle, comprising an engine and an air distributor according to claim 1 , wherein a shape of the air distributor corresponds to a shape of a volume available in the proximity of the engine.

13. A method for manufacturing an air distributor according to claim 1 , wherein the manufacturing method comprises:
fastening the adjacent plates of the stack of plates to each other,
fastening the end plates respectively to both of the two half-shells,
fastening the two half-shells to each other.

14. The method according to claim 13 , wherein the plates of the stack of plates are fastened to each other by gluing and each end plate is fastened to one of the two half shells by gluing, while the two half-shells are fastened to each other by welding.

15. The method according to claim 14 , wherein the welding of the two half-shells occurs after gluing the plates of the stack of plates together and each end plate to a corresponding one of the two half-shells.

16. The method according to claim 13 , wherein all the plates of the stack of plates are beforehand glued to each other so as to form a block, this block being then fastened to the two half-shells by gluing each end plate to a corresponding one of the two half-shells.

Assignees

• Novares France

Inventors

• Coutant Thomas
• Rossignol Vincent

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F28D9/0056

  with U-flow or serpentine-flow inside conduits; with centrally arranged openings on the plates · CPC title

• F28F9/00

  Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings · CPC title

• F02B29/0475 Primary

  the intake air cooler being combined with another device, e.g. heater, valve, compressor, filter or EGR cooler, or being assembled on a special engine location · CPC title

• F28F2225/02

  for casings · CPC title