Drive unit for a drum motor, drum motor, rear flange and production method

Patent metadata

Field	Value
Publication number	US-11309767-B2
Application number	US-201716307741-A
Country	US
Kind code	B2
Filing date	Jun 27, 2017
Priority date	Jun 30, 2016
Publication date	Apr 19, 2022
Grant date	Apr 19, 2022

Abstract

An electric drive unit comprises an electric drive device having a stator and a rotor, the stator and the rotor being disposed in a stator housing which extends along a longitudinal axis, a cable, wherein a first portion of the cable is connected to the drive device, and a liquid encapsulation is disposed on a second portion of the cable which has individual lines which are litz wires. A rear flange at an end side that faces away from an interior of the stator housing and has an annular space disposed on one end of the stator housing, wherein the liquid encapsulation is disposed in the annular space.

First claim

The invention claimed is:

1. An electric drive unit for a drum motor, comprising:
an electric drive device having a stator and a rotor, said stator and said rotor being disposed in a stator housing which extends along a longitudinal axis X;
a cable, wherein a first portion of the cable is connected to the electric drive device; and
a liquid encapsulation disposed on a second portion of the cable that has individual lines which are litz wires;
wherein a rear flange is disposed on one end of the stator housing, the rear flange comprising:
an annular space disposed on an end side thereof that in the operating state faces away from an interior of the stator housing and which is disposed and configured for receiving the liquid encapsulation of the cable that is connected to the electric drive device;
wherein the first portion of the cable is connected to the electric drive device, and the liquid encapsulation is disposed on the second portion of the cable that has individual lines which are litz wires and the liquid encapsulation is disposed in the annular space; and
wherein the end regions of the first and second portion of the cable that adjoin the liquid encapsulation are disposed in the annular space.

2. The drive unit pursuant to claim 1 , wherein the first portion of the cable has individual lines which are litz wires.

3. The drive unit pursuant to claim 1 , wherein the individual lines in any or both of the first portion and the second portion of the cable run in a mutually separate manner or the individual lines in any or both of the first portion or the second portion of the cable run in a common jacket.

4. The drive unit pursuant to claim 1 , wherein a direction of main extent of the liquid encapsulation extends so as to be substantially parallel with the end side of the rear flange, such that the liquid encapsulation is disposed so as to be substantially completely within the annular space.

5. The drive unit pursuant to claim 1 , wherein the annular space is delimited by an outer wall of the rear flange.

6. The drive unit pursuant to claim 1 , wherein the annular space is configured as a groove that is open at the end side.

7. The drive unit pursuant to claim 1 , wherein the annular space is delimited by a cover element.

8. The drive unit pursuant to claim 7 , wherein the cover element at least in portions closes a groove of a main body of the rear flange, said groove being open at the end side.

9. The drive unit pursuant to claim 7 , wherein the rear flange comprises metal, and wherein the cover element comprises a plastics material.

10. The drive unit pursuant to claim 1 , further comprising:
a rear axle connected to the rear flange, wherein the cable runs through an interior of the rear axle.

11. The drive unit pursuant to claim 10 , wherein the rear axle is connected to the rear flange by way of an intermediate tube, and the cable runs through an interior of the intermediate tube.

12. The drive unit pursuant to claim 11 , wherein the intermediate tube or the rear axle has a radial opening which opens into the region of the annular space, and the cable runs out of the annular space through the radial opening of the intermediate tube or of the rear axle.

13. A drum motor comprising:
a drum tube having a cavity configured therein and a longitudinal axis X; and
an electric drive unit disposed in the cavity of the drum tube, the electric drive unit comprising:
an electric drive device having a stator and a rotor, said stator and said rotor being disposed in a stator housing which extends along the longitudinal axis X;
a cable, wherein a first portion of the cable is connected to the electric drive device; and
a liquid encapsulation disposed on a second portion of the cable that has individual lines which are litz wires;
wherein a rear flange is disposed on one end of the stator housing, the rear flange comprising:
an annular space disposed on an end side thereof that in the operating state faces away from an interior of the stator housing and which is disposed and configured for receiving the liquid encapsulation of the cable that is connected to the electric drive device, and
wherein the first portion of the cable is connected to the electric drive device, and the liquid encapsulation is disposed on the second portion of the cable that has individual lines which are litz wires and the liquid encapsulation is disposed in the annular space; and
wherein the end regions of the first and second portion of the cable that adjoin the liquid encapsulation are disposed in the annular space.

14. The drum motor pursuant to claim 13 , wherein a head element comprising an introduction portion that is introduced into a hollow end of the drum tube, wherein the head element further comprises a radially outer wall that at least in portions overlaps the annular space of the rear flange in the direction of the longitudinal axis X of the stator housing.

15. The drum motor pursuant to claim 13 , wherein a head element comprising an introduction portion that is introduced into a hollow end of the drum tube, wherein the head element further comprises a radially outer wall that at least in portions overlaps a cover element of the rear flange.

16. A method for producing a drum motor according to claim 13 , wherein the method comprises the steps of:
providing the drum tube having the cavity configured therein and the longitudinal axis; and
disposing in the annular space in the cavity of the drum tube the electric drive unit;
wherein the rear flange at an end side that faces away from the interior of the stator housing has the annular space disposed on one end of the stator housing, and the liquid encapsulation.

17. A method for producing an electric drive unit for a drum motor, the method comprising the steps of:
providing an electric drive device having a stator and a rotor, said stator and said rotor being disposed in a stator housing which extends along a longitudinal axis, wherein a rear flange at an end side that faces away from an interior of the stator housing has an annular space disposed on one end of the stator housing;
connecting a first portion of a cable to the electric drive device, wherein a liquid encapsulation is disposed on a second portion of the cable which has the individual lines which are litz wires; and
disposing the liquid encapsulation in the annular space; and
disposing the end regions of the first and second portions of the cable that adjoin the liquid encapsulation in the annular space.

Assignees

• Interroll Holding Ag

Inventors

• Mans Erwin
• Van Holthe Tot Echten Jurriaen

Classifications

• H02K5/10

  with arrangements for protection from ingress, e.g. water or fingers · CPC title

• H02K7/116

  with gears · CPC title

• H02K5/161

  radially supporting the rotary shaft at both ends of the rotor (H02K5/165, H02K5/167, H02K5/173 take precedence) · CPC title

• H02K5/04

  Casings or enclosures characterised by the shape, form or construction thereof · CPC title

• H02K5/225 Primary

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title