Systems and methods for electrical energy storage

Patent metadata

Field	Value
Publication number	US-11309574-B2
Application number	US-201514947620-A
Country	US
Kind code	B2
Filing date	Nov 20, 2015
Priority date	Nov 20, 2015
Publication date	Apr 19, 2022
Grant date	Apr 19, 2022

Abstract

The present disclosure relates to an electrical energy storage apparatus which forms an interpenetrating, three dimensional structure. The structure may have a first non-planar channel filled with an anode material to form an anode, and a second non-planar channel adjacent the first non-planar channel filled with a cathode material to form a cathode. A third non-planar channel may be formed adjacent the first and second non-planar channels and filled with an electrolyte. The first, second and third channels are formed so as to be interpenetrating and form a spatially dense, three dimensional structure. A first current collector is in communication with the first non-planar channel and forms a first electrode, while a second current collector is in communication with the second non-planar channel and forms a second electrode. A separator layers separates the current collectors.

First claim

What is claimed is:

1. An electrical energy storage apparatus, comprising:
an interpenetrating, three dimensional, triply periodic structure including:
an electrolyte material;
a first non-planar layer of anode material to form an anode;
a second non-planar layer of cathode material which conforms to a contour of the first non-planar layer of anode material, and which forms a cathode;
the first non-planar layer and the second non-planar layer being formed so as to be interpenetrating in a triply periodic configuration, and which form a plurality of wall portions, and where the wall portions form non-parallel channels throughout the interpenetrating, three dimensional, triply periodic structure;
a first current collector layer in communication with the first non-planar layer and forming a first electrode;
a second current collector layer in communication with the second non-planar layer and forming a second electrode; and
a third non-planar layer forming a separator material disposed between the first non-planar layer and the second non-planar layer, and following the contour of the first non-planar layer and the second non-planar layer, with the first non-planar layer, the second non-planar layer and the third non-planar layer forming integrated wall portions propagating in the interpenetrating, three dimensional, triply periodic structure;

wherein the integrated wall portions forming the interpenetrating, three dimensional, triply periodic structure repeat periodically and uniformly in a plurality of differing non-parallel directions to provide channels extending in uniform, repeating patterns in the plurality of differing non-parallel directions, and wherein the integrated wall portions form uniform thicknesses; and
wherein each of the first and second non-planar layers of material forming the anode and cathode, respectively, are exposed on opposing sides of the integrated wall portions throughout an interior of the structure.

2. The apparatus of claim 1 , wherein the first current collector layer is non-planar.

3. The apparatus of claim 1 , wherein the second current collector layer is formed adjacent the second non-planar layer of cathode material.

4. The apparatus of claim 1 , wherein the first non-planar layer of anode material includes an electrically conductive filler material to improve electrical conductivity.

5. The apparatus of claim 1 , wherein the second non-planar layer of cathode material includes an electrically conductive filler material to improve electrical conductivity.

6. The apparatus of claim 1 , wherein the apparatus forms a battery.

7. The apparatus of claim 1 , wherein the interpenetrating, three dimensional, triply periodic structure comprises one of:
a gyroid;
a double gyroid;
a Schwartz surface;
kelvin foam;
an octet truss;
a kagome lattice;
a Neovius surface;
an N14 Surface;
an N26 Surface;
an N38 Surface;
a Diamond surface; and
a Double Diamond surface.

8. The apparatus of claim 1 , wherein the integrated wall portions provide a uniform, undulating, interpenetrating curvature throughout X, Y and Z dimensions of the structure.

Assignees

• Duoss Eric
• Biener Juergen
• Campbell Patrick
• Jackson Julie A
• Oxberry Geoffrey M
• Spadaccini Christopher
• Stadermann Michael
• Zhu Cheng
• TREMBACKI Bradley
• Murthy Jayathi
• Merrill Matthew
• L Livermore Nat Security Llc
• Univ Texas

Inventors

• Duoss Eric
• Biener Juergen
• Campbell Patrick
• Jackson Julie A
• Oxberry Geoffrey M
• Spadaccini Christopher
• Stadermann Michael
• Zhu Cheng
• TREMBACKI Bradley
• Murthy Jayathi
• Merrill Matthew

Classifications

• H01M10/02 Primary

  Details (of electrodes H01M4/00; of non-active parts H01M50/00) · CPC title

• H01M4/02

  Electrodes composed of, or comprising, active material · CPC title

• H01G11/28

  arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives · CPC title

• H01G11/52

  Separators · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title