Diagnostic apparatus and diagnostic method

Patent metadata

Field	Value
Publication number	US-11307256-B2
Application number	US-201917042486-A
Country	US
Kind code	B2
Filing date	Mar 19, 2019
Priority date	Apr 2, 2018
Publication date	Apr 19, 2022
Grant date	Apr 19, 2022

Abstract

A diagnostic apparatus includes a capacitor capable of being connected in parallel with a first battery, first switches that switch the connection state between a plurality of the first batteries and the capacitor, a detection circuit, a second switch that switches the connection state between the capacitor and the detection circuit, a changeover switch that switches the connection state between a second battery and the capacitor, a controller, and a diagnostic unit. The controller turns on the changeover switch to apply a voltage to the capacitor from the second battery, the detection circuit subsequently detects a potential difference or a discharge current, and the diagnostic unit diagnoses at least one of the capacitor, a lowermost first switch, and the second switch.

First claim

The invention claimed is:

1. A diagnostic apparatus comprising:
a capacitor capable of being connected in parallel with each first battery among a plurality of first batteries connected in series;
a plurality of first switches configured to switch a connection state between the plurality of first batteries and the capacitor;
a detection circuit configured to detect a potential difference between terminals of the capacitor or to detect a discharge current from the capacitor;
a second switch configured to switch a connection state between the capacitor and the detection circuit;
a changeover switch configured to switch a connection state between the capacitor and a second battery that differs from the first batteries;
a controller configured to control the plurality of first switches, the second switch, and the changeover switch; and
a diagnostic unit configured to diagnose at least one of the capacitor, a lowermost first switch among the plurality of first switches, and the second switch, the lowermost first switch being connected to ground;
wherein the detection circuit detects the potential difference or the discharge current after the controller turns on the changeover switch to apply a voltage to the capacitor from the second battery; and
wherein the diagnostic unit diagnoses at least one of the capacitor, the lowermost first switch, and the second switch.

2. The diagnostic apparatus of claim 1 , further comprising a constant voltage circuit capable of generating a constant voltage from the second battery and of outputting the constant voltage to the capacitor via the changeover switch.

3. The diagnostic apparatus of claim 2 , wherein the constant voltage is smaller than a maximum voltage suppliable by the plurality of first batteries connected in series.

4. The diagnostic apparatus of claim 2 , wherein the constant voltage is larger than a maximum voltage suppliable by each first battery.

5. The diagnostic apparatus of claim 1 , wherein the second battery is a lead-acid battery.

6. The diagnostic apparatus of claim 2 , wherein the controller is configured to diagnose whether the capacitor possibly has a short-circuit fault, whether the second switch possibly has an open fault, or whether an output of the detection circuit is possibly stuck at 0 V, based on the potential difference between the terminals of the capacitor detected by the detection circuit while the second switch is on after the controller outputs the constant voltage to the capacitor.

7. The diagnostic apparatus of claim 6 , wherein the controller is configured to diagnose whether the capacitor is possibly leaking based further on the potential difference between the terminals of the capacitor detected by the detection circuit after the controller turns the constant voltage off.

8. The diagnostic apparatus of claim 6 ,
wherein the second switch comprises an upper second switch configured to switch a connection state between one end of the capacitor and the detection circuit and a lower second switch configured to switch a connection state between another end of the capacitor and ground; and
wherein the controller is configured to diagnose whether the upper second switch possibly has the short-circuit fault based further on the potential difference between the terminals of the capacitor detected by the detection circuit after the controller turns the constant voltage off and then turns the second switch off.

9. The diagnostic apparatus of claim 8 , wherein the controller is configured to diagnose whether the lower second switch possibly has a short-circuit fault or whether the lowermost first switch possibly has a short-circuit fault based on the potential difference between the terminals of the capacitor detected by the detection circuit after the controller outputs the constant voltage to the capacitor, subsequently turns the constant voltage off, and then turns the second switch on.

10. The diagnostic apparatus of claim 1 , wherein the controller is configured to diagnose whether an output of the detection circuit is possibly stuck at a power supply voltage based on the potential difference between the terminals of the capacitor detected by the detection circuit before the controller outputs a constant voltage to the capacitor while the second switch is off.

11. The diagnostic apparatus of claim 1 , wherein the controller is configured to diagnose whether the detection circuit possibly has a fault based on the potential difference between the terminals of the capacitor detected by the detection circuit while the second switch is on after the controller outputs a constant voltage to the capacitor.

12. A diagnostic method in a diagnostic apparatus comprising a capacitor capable of being connected in parallel with each first battery among a plurality of first batteries connected in series, a plurality of first switches configured to switch a connection state between the plurality of first batteries and the capacitor, a detection circuit configured to detect a potential difference between both terminals of the capacitor or to detect a discharge current from the capacitor, a second switch configured to switch a connection state between the capacitor and the detection circuit, and a changeover switch configured to switch a connection state between the capacitor and a second battery that differs from the first batteries, the diagnostic method comprising:
detecting, using the detection circuit, the potential difference or the discharge current after the changeover switch is turned on to apply a voltage to the capacitor from the second battery; and
diagnosing at least one of the capacitor, a lowermost first switch among the plurality of first switches, and the second switch, the lowermost first switch being connected to ground.

Assignees

• Marelli Corp

Inventors

• Shimazaki Masanao
• Kikuchi Yoshiyuki
• Tanaka Junya

Classifications

• H01M10/48

  Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte (constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569) · CPC title

• G01R31/64

  Testing of capacitors · CPC title

• G01R31/3278

  of relays, solenoids or reed switches (measuring contact resistance G01R27/205; high voltage magnetic switches G01R31/3271, G01R31/333; testing electric windings G01R31/72; monitoring of fail safe circuits H01H47/002) · CPC title

• G01R31/36

  Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC] · CPC title

• G01R31/52 Primary

  Testing for short-circuits, leakage current or ground faults · CPC title