Underground guidance using above-ground mesh network

Patent metadata

Field	Value
Publication number	US-11306580-B2
Application number	US-202017080068-A
Country	US
Kind code	B2
Filing date	Oct 26, 2020
Priority date	Jul 21, 2015
Publication date	Apr 19, 2022
Grant date	Apr 19, 2022

Abstract

A tracking system for communicating a location of a beacon in order to drill a bore path. The beacon is carried by a drill string in a drilling operation. Above-ground trackers are arranged in a path to define an intended underground bore path. The trackers form a multi-node mesh network in communication with a display unit at a drilling rig. A drilling operator guides the drill string in response to tracking data sent from the tracking system.

First claim

The invention claimed is:

1. A system, comprising:
a movable underground magnetic dipole source configured to emit a magnetic field;
an above-ground tracking system formed as a multi-node mesh network in communication with the magnetic dipole source, comprising:
at least two nodes, each of the at least two nodes comprising a ground-contacting portable tracker, in which each ground-contacting portable tracker is configured to detect the magnetic field and generate data related thereto, each of the at least two nodes having an active mode and an inactive mode, wherein:
the active mode is characterized by the tracking system using data generated at that node to determine a location of the underground magnetic dipole source; and
the inactive mode is characterized by the tracking system not using data generated at that node to determine a location of the underground magnetic dipole source;

wherein the tracking system is configured to select which of the at least two nodes are in active mode and which of the at least two nodes are in inactive mode in response to changes in the magnetic field detected at nodes then in active mode.

2. The system of claim 1 in which each tracker within the mesh network is configured to relay dipole tracking data to an adjacent node within the mesh network when in the active mode.

3. The system of claim 1 in which each tracker within the mesh network is configured to store calibration data characteristic of that tracker, and to receive and store calibration data originating from another tracker within the mesh network.

4. The system of claim 1 further comprising a display unit in communication with the above-ground tracking system, and configured to receive data from any of the at least two portable trackers which are in the active mode.

5. The system of claim 4 in which the mesh network comprises:
at least one client node that communicates only with adjacent nodes; and
one and only one server node that communicates with adjacent client nodes and with the display unit.

6. The system of claim 5 in which the mesh network includes a plurality of client nodes.

7. The system of claim 1 in which:
the tracking system is configured to select one and only one node for active mode; and
in which the nodes are configured to only relay tracking data originating from the node then in active mode.

8. The system of claim 1 in which the tracking system is configured to select a different node for active mode in response to a discontinuity in the dipole tracking data observed by the node then in active mode.

9. The system of claim 1 , in which the tracking system is configured to choose one of the at least two nodes for active mode in response to the proximity between each of the plurality of nodes and the movable underground dipole source.

10. The system of claim 9 in which the at least two nodes are arranged on a predetermined above-ground path overlying the movable underground dipole source.

11. The system of claim 1 in which the at least two nodes of the mesh network are configured to communicate wirelessly.

12. The system of claim 1 wherein at least one tracker further comprises a display module.

13. The system of claim 1 , further comprising:
an underground drill string;
a directional downhole boring tool attached to the underground drill string, the directional downhole boring tool comprising:
a threaded end for connection to the drill string; and
a steerable drill bit;

wherein the magnetic dipole source is disposed within the directional downhole boring tool.

14. A method of using the system of claim 13 , comprising:
advancing the underground drill string;
causing the moveable underground dipole source to emit a magnetic field while the underground drill string is advancing;
with a first node of the at least two nodes, receiving the magnetic field and transmitting data to one or more other nodes of the at least two nodes; and
subsequently, in response to changes in the magnetic field detected at the first node, changing the first node of the mesh network from the active mode to the inactive mode; and
changing a second node of the at least two nodes from the inactive mode to the active mode.

15. The method of claim 14 , further comprising:
after changing the second node to the active mode, with the second node, receiving the magnetic field at the second node and transmitting data with the second node to one or more of the other nodes of the at least two nodes.

16. The system of claim 1 in which the above-ground tracking system comprises five nodes.

17. The system of claim 1 in which each of the nodes is configured to be disconnected from the mesh network and reconnected after being moved to a new above-ground location.

18. The system of claim 1 further comprising a processor, the processor configured to:
observe the tracking data at each node;
determine the existence of a discontinuity in the tracking data; and
place the nodes at which a discontinuity is detected in inactive mode.

19. The system of claim 1 in which:
active mode is further characterized by the transmission of data generated by magnetic readings at that node to other nodes; and
inactive mode is further characterized by no transmission of any data generated by magnetic readings at that node to other nodes.

Assignees

• Charles Machine Works

Inventors

• Perteet Brent W
• Cole Scott B
• Bailey Brian K
• Schrock Brian J

Classifications

• G01V3/15 Primary

  specially adapted for use during transport, e.g. by a person, vehicle or boat · CPC title

• E21B47/09

  Locating or determining the position of objects in boreholes or wells {, e.g. the position of an extending arm}; Identifying the free or blocked portions of pipes · CPC title

• E21B47/024

  of devices in the borehole (determining slope or direction of the borehole E21B47/022) · CPC title

• E21B47/0232 Primary

  at least one of the energy sources or one of the detectors being located on or above the ground surface · CPC title