Methods for electrodeposition

Patent metadata

Field	Value
Publication number	US-11306407-B2
Application number	US-201916722237-A
Country	US
Kind code	B2
Filing date	Dec 20, 2019
Priority date	Dec 21, 2018
Publication date	Apr 19, 2022
Grant date	Apr 19, 2022

Abstract

Methods for electrodeposition using aqueous electrolytes where water molecules are depleted are described herein. Methods of electrodepositing superconducting thin films from aqueous electrolytes where water molecules are depleted are also described herein.

First claim

What is claimed is:

1. A method of electrodeposition, the method comprising:
applying an electric potential to a working electrode,
wherein the working electrode is in electrochemical contact with an aqueous electrolyte and the aqueous electrolyte is further in electrochemical contact with a counter electrode;
wherein the aqueous electrolyte comprises a solvate, a salt, and water;
wherein the solvate comprises an alkali metal salt, an alkaline earth metal salt, an organic compound, or a combination thereof;
wherein a fully hydrated solution of the solvate in water has a first molar ratio of water to solvate;
wherein the aqueous electrolyte has a second molar ratio of water to solvate, and the second molar ratio is less than the first molar ratio, such that the aqueous electrolyte has a decreased number of free water molecules than the corresponding fully hydrated solution of the solvate in water;
wherein the salt comprises a metal, a metalloid, a nonmetal, or a combination thereof;
wherein the solvate and the salt are different; and
wherein the solvate has a lower reduction potential than the salt;

thereby reducing at least a portion of the salt in the aqueous electrolyte and electrodepositing a layer comprising the metal, the metalloid, the nonmetal, or combination thereof; and
wherein the method has a suppressed H + reduction compared to the corresponding method performed using the fully hydrated solution of the solvate in water due to the decreased number of free water molecules in the aqueous electrolyte compared to the corresponding fully hydrated solution of the solvate in water.

2. The method of claim 1 , wherein the solvate comprises an alkali metal salt comprising an alkali metal selected from the group consisting of lithium, sodium, potassium, rubidium, cesium, and combinations thereof.

3. The method of claim 1 , wherein the solvate comprises an alkaline earth metal salt comprising an alkaline earth metal selected from the group consisting of magnesium, calcium, strontium, barium, and combinations thereof.

4. The method of claim 1 , wherein the solvate comprises an organic compound comprising an element selected from the group consisting of sulfur, oxygen, nitrogen, phosphorous, other non-metallic elements, and combinations thereof.

5. The method of claim 1 , wherein the solvate comprises an organic compound selected from the group consisting of choline, ammonia, an ammonium salt, imine, imide, fructose, glucose, sucrose, and combinations thereof.

6. The method of claim 1 , wherein the solvate comprises ammonium acetate, ammonium chloride, ammonium formate, ammonium nitrate, ammonium thiocyanate, tetrabutylammonium chloride, tetrabutylammonium sulfate, cesium acetate, cesium chloride, cesium formate, calcium chloride, indium chloride, lithium acetate, lithium chloride (LiCl), lithium formate, lithium thiocyanate, lithium bis(trifluoromethane sulfonyl) imide (LiTFSI), potassium acetate, potassium chloride, potassium thiocyanate, sodium chloride, sodium formate, zinc chloride, choline chloride, fructose, glucose, mannose, sucrose, xylose, urea, thiourea, polyethyleneimine, polyethylene glycol, dioxime, dimethyl glyoxime, mercapto-propylsulfonate, saccharin, or a combination thereof.

7. The method of claim 1 , wherein the concentration of the solvate is 5 moles per liter (M) or more.

8. The method of claim 1 , wherein the metal, the metalloid, the nonmetal, or combination thereof comprising the salt is/are selected from the group consisting of Al, Si, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ge, As, Se, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In, Sn, Sb, Te, Ta, W, Re, Os, Ir, Pt, Au, Hg, Tl, Pb, Bi, and combinations thereof.

9. The method of claim 1 , wherein the metal, the metalloid, the nonmetal, or combination thereof comprising the salt is/are selected from the group consisting Re, W, Ru, Pd, Zn, Fe, Co, Mn, Se, Ni, Ga, As, Cu, In, Sn, Si, Ge, and combinations thereof.

10. The method of claim 1 , wherein the salt has a concentration in the aqueous electrolyte of from 0.001 M to 1 M.

11. The method of claim 1 , wherein the electrodeposited layer comprises Re, Mn, Nb, Si, Ge, Ga, Mo, Ru, ReW, ReRu, ReMn, ReFe, ReCo, ReNi, ReMo, PdZn, RuFe, RuCo, RuNi, RuMo, FeMn, CoMn, NiFeMo, FeCoMn, FeCoSe, NiFeSe, GaAs, CulnGa, CuInGaSe, or combinations thereof.

12. The method of claim 1 , wherein the electrodeposited layer has a lower amount of hydrogen incorporated therein, an improved morphology, an improved property, or a combination thereof compared to the corresponding electrodeposited layer resulting from the corresponding method performed using the fully hydrated solution of the solvate in water.

13. A sample comprising the electrodeposited layer made using the method of claim 12 .

14. The sample of claim 13 , wherein the electrodeposited layer exhibits superconductivity.

15. A method of use of the sample of claim 13 , the method of use comprising using the sample as a coating, in an electronic device, in a microdevice, in an aerospace device, or a combination thereof.

16. The method of claim 1 , wherein the aqueous electrolyte further comprises an additional solvent, wherein the additional solvent comprises ethanol, isopropanol, ethylene glycol, polyethylene glycol, glycerol, alkane diol, or combinations thereof.

17. The method of claim 1 , wherein the applied electric potential is from −3 volts (V) to −0.2 V.

18. The method of claim 1 , further comprising annealing the electrodeposited layer at a temperature of from 100° C. to 2000° C.

Assignees

• Univ Alabama

Inventors

• Huang Qiang

Classifications

• C25D3/54

  of metals not provided for in groups C25D3/04 - C25D3/50 · CPC title

• C25D5/50

  by heat-treatment · CPC title

• C25D3/562

  containing more than 50% by weight of iron or nickel or cobalt · CPC title

• C25D3/22

  of zinc · CPC title

• C25D5/617

  Crystalline layers · CPC title