Tractor unit with on-board regenerative braking energy storage for stopover HVAC operation without engine idle

Patent metadata

Field	Value
Publication number	US-11305633-B2
Application number	US-202016937549-A
Country	US
Kind code	B2
Filing date	Jul 23, 2020
Priority date	Feb 17, 2017
Publication date	Apr 19, 2022
Grant date	Apr 19, 2022

Abstract

A through the road (TTR) hybridization strategy is proposed to facilitate introduction of hybrid electric vehicle technology in a significant portion of current and expected trucking fleets. In some cases, the technologies can be retrofitted onto an existing vehicle (e.g., a trailer, a tractor-trailer configuration, etc.). In some cases, the technologies can be built into new vehicles. In some cases, one vehicle may be built or retrofitted to operate in tandem with another and provide the hybridization benefits contemplated herein. By supplementing motive forces delivered through a primary drivetrain and fuel-fed engine with supplemental torque delivered at one or more electrically-powered drive axles, improvements in overall fuel efficiency and performance may be delivered, typically without significant redesign of existing components and systems that have been proven in the trucking industry.

First claim

What is claimed is:

1. A tractor for use in a tractor-trailer vehicle configuration, the tractor comprising:
at least one electrically-powered drive axle configured to supply supplemental torque to one or more wheels of the tractor;
a battery on the tractor, the battery configured to:
supply, in a first mode of operation, electrical power to the electrically-powered drive axle, and
receive, in a second mode of operation, energy recovered from the electrically-powered drive axle via a regenerative brake mode of operation;

a heating, ventilation or cooling (HVC) system on the tractor-trailer vehicle, wherein the HVC system is an auxiliary system, substantially separate from a main heating, ventilation or cooling system of the tractor, the HVC system configured to regulate temperature within at least a portion of a cabin of the tractor unit without operation of the fuel-fed engine, wherein the HVC system is coupled to receive electrical power from the battery; and
a controller in communication with the at least one electrically-powered drive axle, the controller configured to:
receive sensor inputs from a plurality of different types of sensors,
compare the plurality of sensor inputs to predetermined threshold values, and
control the at least one electrically-powered drive axle to select one of the first mode of operation or the second mode of operation based on the sensor inputs.

2. The tractor of claim 1 , further comprising:
at least one fuel-fed engine powered drive axle, wherein the at least one fuel-fed engine powered drive axle is coupled via a drive shaft to a fuel-fed engine to drive at least a pair of wheels and to thereby provide primary motive forces.

3. The tractor of claim 1 , wherein the tractor is a 6.times.2 tractor unit retrofitted to replace an otherwise dead axle of a tandem pair with the electrically-powered drive axle.

4. The tractor of claim 1 , wherein the retrofitted electrically-powered drive axle is coupled to a brake line of the tractor unit for control of the regenerative brake mode of operation.

5. The tractor of claim 1 , further comprising:
a battery management system configured to controllably maintain a desired state of charge (SoC) of the battery array when an over-the-roadway travel occurs.

6. The tractor of claim 5 , further comprising:
a heat exchanger configured to moderate temperature of the battery when the over-the-roadway travel occurs.

7. The tractor of claim 5 , further comprising:
an in-cabin control interface coupled to the battery management system, the control interface including an in-cabin display of state of charge for the battery array.

8. The tractor of claim 5 , further comprising:
a mode control configured to selectively control an operating mode of the battery management system, wherein in at least one selectable mode, energy recovered using the electrically-powered drive axle in the regenerative braking mode is used to bring the battery array to a substantially full state of charge, and wherein in at least another selectable mode, state of charge is managed to a dynamically varying level based on actual or predicted requirements for supplemental motive forces when the over-the-roadway travel occurs.

9. A tractor for use in a tractor-trailer vehicle configuration, the tractor comprising:
at least one electrically-powered drive axle configured to supply supplemental torque to one or more wheels of the tractor;
a battery on the tractor, the battery configured to:
supply, in a first mode of operation, electrical power to the electrically-powered drive axle, and
receive, in a second mode of operation, energy recovered from the electrically-powered drive axle via a regenerative brake mode of operation;
a heating, ventilation or cooling (HVC) system on the tractor-trailer vehicle, wherein the HVC system is an auxiliary system, substantially separate from a main heating, ventilation or cooling system of the tractor, the HVC system configured to regulate temperature within at least a portion of a cabin of the tractor unit without operation of the fuel-fed engine, wherein the HVC system is coupled to receive electrical power from the battery; and
a controller in communication with the at least one electrically-powered drive axle, the controller configured to:
receive sensor inputs from a plurality of different types of sensors, and
control the at least one electrically-powered drive axle to select one of the first mode of operation or the second mode of operation based on the sensor inputs.

10. The tractor of claim 9 , further comprising:
at least one fuel-fed engine powered drive axle, wherein the at least one fuel-fed engine powered drive axle is coupled via a drive shaft to a fuel-fed engine to drive at least a pair of wheels and to thereby provide primary motive forces.

11. The tractor of claim 9 , wherein the tractor is a 6.times.2 tractor unit retrofitted to replace an otherwise dead axle of a tandem pair with the electrically-powered drive axle.

12. The tractor of claim 9 , wherein the retrofitted electrically-powered drive axle is coupled to a brake line of the tractor unit for control of the regenerative brake mode of operation.

13. The tractor of claim 9 , further comprising:
a battery management system configured to controllably maintain a desired state of charge (SoC) of the battery array when an over-the-roadway travel occurs.

14. The tractor of claim 13 , further comprising:
a heat exchanger configured to moderate temperature of the battery when the over-the-roadway travel occurs.

15. The tractor of claim 13 , further comprising:
an in-cabin control interface coupled to the battery management system, the control interface including an in-cabin display of state of charge for the battery array.

16. The tractor of claim 13 , further comprising:
a mode control configured to selectively control an operating mode of the battery management system, wherein in at least one selectable mode, energy recovered using the electrically-powered drive axle in the regenerative braking mode is used to bring the battery array to a substantially full state of charge, and wherein in at least another selectable mode, state of charge is managed to a dynamically varying level based on actual or predicted requirements for supplemental motive forces when the over-the-roadway travel occurs.

Assignees

• Hyliion Inc

Inventors

• Healy Thomas Joseph
• Weber Eric

Classifications

• B60L2260/26

  Transition between different drive modes · CPC title

• Y02T10/72

  Electric energy management in electromobility · CPC title

• B60L7/18

  Controlling the braking effect (B60L7/12, B60L7/14, B60L7/16 take precedence) · CPC title

• B60L50/15

  with additional electric power supply (with capacitors charged by engine-driven generators B60L50/40; with batteries charged by engine-driven generators B60L50/61) · CPC title

• Y02T90/16

  Information or communication technologies improving the operation of electric vehicles · CPC title