Food processor

Patent metadata

Field	Value
Publication number	US-11305294-B2
Application number	US-202016897210-A
Country	US
Kind code	B2
Filing date	Jun 9, 2020
Priority date	Sep 19, 2017
Publication date	Apr 19, 2022
Grant date	Apr 19, 2022

Abstract

A system includes a grinder to obtain a ground meat; a mixer to add fat to the ground meat; a payload bay to receive the ground meat; a plurality of evaporators coupled to the payload bay; a pump to force coolant flowing through the evaporators; and means for adding fat to the chopped meat product and then chopping the fat and adding liquid nitrogen to maintain the temperature of the chopped meat product and fat being chopped between 1° C. and 10° C. to obtain a chopped meat and fat product.

First claim

What is claimed is:

1. A food processing system, comprising:
a grinder to obtain a ground meat;
a mixer to add fat to the ground meat;
a payload bay to receive the ground meat;
a plurality of evaporators coupled to the payload bay;
a pump to force coolant flowing through the evaporators;
a processor with code configured to add fat to the chopped meat product and then chopping the fat and adding liquid nitrogen to maintain the temperature of the chopped meat product and fat being chopped between 1° C. and 10° C. to obtain a chopped meat and fat product.

2. A system according to claim 1 wherein the lean meat has a fat content of between 1% and 20%, comprising chopping the ground meat and during chopping, adding salt and ice to the ground meat being chopped and adding liquid nitrogen to maintain the temperature of the meat being chopped below 5° C. to obtain a chopped meat product.

3. A system according to claim 1 wherein the process is carried out without addition of a substance for binding water in a sausage product.

4. A system according to claim 1 wherein during the chopping of the chopped meat product, the processor maintains temperature below 10° C.

5. A system according to claim 1 wherein the meat has a pH≥6.0.

6. A system according to claim 1 wherein the meat is DFD meat.

7. A system according to claim 1 wherein the meat is slaughter-warm meat.

8. A system according to claim 1 further comprising adjusting the pH of the batter product to a pH of from 5.8 to 6.5.

9. A system according to claim 8 wherein the pH is adjusted with sodium bicarbonate.

10. A system according to claim 1 wherein the mixer adds phosphate during chopping of the ground meat.

11. A system according to claim 10 wherein the phosphate is sodium diphosphate.

12. A system according to claim 1 wherein, by weight based upon a weight of the batter product, the ground meat which is chopped is in an amount of from 40% to 70% and the ice is added in an amount of from 20% to 50%.

13. A system according to claim 1 wherein, by weight based upon the weight of the batter product, the ground meat which is chopped is in an amount of from 50% to 60% and the ice is added in an amount of from 30% to 40% and wherein the fat comprises backfat.

14. A system according to claim 1 further comprising adding up to 2 g dextrose per kg ground meat during further chopping of the chopped meat product.

15. A system according to claim 1 wherein the fat is a ground animal fat.

16. A system according to claim 1 wherein the fat is a vegetable oil.

17. A system according to claim 16 wherein the vegetable oil is selected from the group consisting of soya oil, sunflower oil and corn oil.

18. A system according to claim 1 wherein the stuffed batter product is reddened at room temperature for 15 minutes to 45 minutes and the reddened product is heated for from 15 minutes to 3 hours.

19. A system, comprising:
a liquid Nitrogen inlet capable of convenient attachment to a customer's liquid Nitrogen supply;
a cryogenic flow system that operates at a predetermined Nitrogen flow;
a grinder to obtain a ground meat;
a mixer to add fat to the ground meat;
a payload bay to receive the ground meat;
a plurality of evaporators inside the payload bay;
a plurality of fans that distribute the cooled air from the evaporators to the payload bay; and
an interactive Human Machine Interface (HMI) to with code for:
i. chopping the ground meat and during chopping, adding salt and ice to the ground meat being chopped and adding liquid nitrogen to maintain the temperature of the meat being chopped below 5° C. to obtain a chopped meat product,
ii. adding fat to the chopped meat product and then chopping the fat and adding liquid nitrogen to maintain the temperature of the chopped meat product and fat being chopped between 1° C. (currently amended) And 10° C. to obtain a chopped meat and fat product,
iii. wherein the ground meat, added fat, ice and salt are present in amounts so that the chopped meat and fat product has a fat content of from 1% to 20% by weight based upon the weight of the chopped meat and fat product.

20. The system of claim 19 , comprising a fat sensor coupled to the processor that measures a fat characteristic of the meat.

Assignees

• Tran Bao
• Moon William
• Reflect Scient Inc

Inventors

• Tran Bao
• Moon William

Classifications

• A22C11/00 Primary

  Sausage making {(chemical aspects A23L13/00); Apparatus for handling or conveying sausage products during manufacture} · CPC title

• B02C18/301

  with horizontal axis · CPC title

• A22C17/0026

  Mincing and grinding meat (mincing machines B02C18/30) · CPC title

• B02C23/00

  Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group ({specially adapted for grain mills B02C11/00;} separating or sorting in general B03, B04, B07) · CPC title

• B02C23/40

  with more than one means for adding fluid to the material being crushed or disintegrated · CPC title