Selective automated blossom thinning

Patent metadata

Field	Value
Publication number	US-11304374-B2
Application number	US-201916554209-A
Country	US
Kind code	B2
Filing date	Aug 28, 2019
Priority date	Jul 21, 2014
Publication date	Apr 19, 2022
Grant date	Apr 19, 2022

Abstract

The invention relates to an end-effector device and automated selective thinning system. The system includes vision acquisition hardware, kinematic targeting and heuristic programming, a robotic arm, and a pomologically designed end-effector. The system is utilized to improve efficiency for the fruit-thinning process in a tree orchard, such as peach thinning. By automating the mechanical process of fruit thinning, selective fruit-thinners can eliminate manual labor inputs and further enhance favorable blossom removal. Automation used in conjunction with a heuristic approach provides improvements to the system. The system may also be configured as a robotic arm or as a handheld system by including a battery and switching microcontroller with handle or wrist straps. Handheld thinning devices that are mechanical in nature may also be part of the system.

First claim

What is claimed is:

1. A method of selectively removing one or more blossoms with an end effector for removing blossoms, the method comprising:
positioning the end effector near the one or more blossoms based upon heuristic programming;
determining the coordinates of the one or more blossoms with a vision system;
filtering a blossom position matrix input from the vision system;
establishing removal zones based, at least in part, on (i) a blossom size and (ii) a length of a branch or a distance from a trunk;
after the removal zones have been established, placing target blossom coordinates in a target array for removal;
using a kinematic command series of subroutines to move and spin the end effector adjacent the one or more blossoms to remove some of the one or more blossoms.

2. The method of claim 1 wherein the blossom thinning elements are mounted on a carriage with a linear transversal assembly and an element actuator assembly, the method further comprising:
actuating the linear transversal assembly to move blossom thinning elements between open and closed positions for receiving the one or more blossoms; and
removing the one or more fruit blossoms with the element actuator assembly.

3. The method of claim 2 , further comprising:
touching a pair of the blossom thinning elements at least in partial contact in the closed position.

4. The method of claim 2 , further comprising:
separating a pair of the blossom thinning elements in the open position.

5. The method of claim 2 , further comprising:
rotating a first blossom thinning element clockwise and a second blossom thinning element counterclockwise with the element actuator assembly.

6. The method of claim 2 , further comprising:
rotating at least one of the blossom thinning elements in both the open and closed positions.

7. The method of claim 2 , further comprising:
moving the blossom thinning elements together and apart between the open and closed positions along opposing parallel planes.

8. The method of claim 1 , wherein the heuristic programming comprises manually adding blossom coordinates to a heuristic algorithm.

9. The method of claim 1 , further comprising determining the coordinates of the one or more blossoms with a vision system.

10. The method of claim 9 , wherein the heuristic programming comprises automatically loading the coordinates of the one or more blossoms into a heuristic algorithm using the coordinates determined by the vision system.

11. The method of claim 9 , wherein the vision system comprises a plurality of digital cameras.

12. The method of claim 11 , further comprising positioning the cameras of the vision system in a trinocular “L” configuration.

13. The method of claim 9 , wherein the step of determining the coordinates of the one or more blossoms with a vision system comprises acquiring images of the one or blossoms at night.

14. The method of claim 1 , further comprising gripping and pulling the one or more blossoms to remove said blossoms.

15. The method of claim 1 , wherein the end effector is a pair of opposing blossom thinning elements.

16. The method of claim 1 , wherein:
said length is calculated by vector addition from an origin to a last point on the branch; and
filtering the blossom position matrix input from the vision system uses a heuristic identity subroutine that adds a Boolean operator to each blossom three-dimensional (3D) position.

17. The method of claim 1 , further comprising:
following a pattern for the removal zones by selecting the one or more blossoms from the origin to a first pre-set distance along the averaged vector for removal; and
targeting a second pre-set distance for complete removal, said second pre-set distance being of a greater value than the first pre-set distance.

18. A method of removing selected blossoms, the method comprising:
creating a heuristic programming of one or more blossoms to be removed with a vision system to determine the coordinates of the one or more blossoms;
filtering a blossom position matrix input from the vision system;
establishing removal zones based, at least in part, on (i) a blossom size and (ii) a length of a branch or a distance from a trunk;
after the removal zones have been established, placing target blossom coordinates in a target array for removal;
using a kinematic command series of subroutines to:
position a pair of opposing blossom thinning elements near the one or more blossoms based upon the heuristic programming; and
move the pair of opposing blossom thinning elements in a linear manner towards one another adjacent the one or more blossoms to remove some of the one or more blossoms.

19. The method of claim 18 , further comprising spinning the pair of opposing blossom thinning elements to grip and pull the one or more blossoms to remove the blossoms.

20. The method of claim 19 , further comprising rotating a first blossom thinning element clockwise and a second blossom thinning element counterclockwise with an element actuator assembly.

Assignees

• Penn State Res Found

Inventors

• Lyons David
• Heinemann Paul

Classifications

• A01G3/037

  the driving means being an electric motor · CPC title

• A01D46/30 Primary

  Robotic devices for individually picking crops · CPC title

• A01G3/02 Primary

  Secateurs; Flower or fruit shears · CPC title

• A01G2003/005

  Removing buds · CPC title

• A01B41/06

  with electric, e.g. photo-electric control of thinning operations · CPC title