Integrated uninterruptible power supplies for appliances

Patent metadata

Field	Value
Publication number	US-11303148-B2
Application number	US-201916243556-A
Country	US
Kind code	B2
Filing date	Jan 9, 2019
Priority date	Jan 9, 2019
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

A water heater can include a housing and a heating system disposed within the housing, where the heating system is configured to heat a fluid. The water heater can also include a switch coupled to the heating system, where the switch operates between a first position during normal operations and a second position during an outage. The water heater can further include a primary power source coupled to the switch, where the primary power source is configured to provide primary power to the heating system through the switch during the normal operations. The water heater can also include an uninterruptible power supply (UPS) coupled to the switch, where the UPS is configured to provide reserve power to the heating system through the switch during the outage, and where the UPS is integrated with the housing.

First claim

What is claimed is:

1. A water heater comprising:
a housing;
a heating system disposed within the housing, wherein the heating system is configured to heat a fluid;
an energy metering module configured to (i) detect an energy consumption of the water heater and (ii) output energy data;
a communication module configured to receive financial data indicative of a cost of market power;
a switch coupled to the heating system, wherein the switch operates between a first position during normal operations and a second position during an outage;
a primary power source coupled to the switch, wherein the primary power source is configured to provide primary power to the heating system through the switch during the normal operations;
an uninterruptible power supply (UPS) coupled to the switch, wherein the UPS is configured to provide reserve power to the heating system through the switch during the outage; and
a controller in communication with the energy metering module, the communication module, and the UPS, the controller being configured to:
in response to determining, based on the energy data and the financial data, that it is more economical to operate the heating system with the primary power source, output a control signal to cause the switch to operate in the first position; and
in response to determining, based on the financial data and the energy data, that it is more economical to operate the heating system with the UPS, output a control signal to cause the switch to operate in the second position.

2. The water heater of claim 1 , wherein the UPS comprises at least one energy storage device coupled to at least one energy storage device receiver, wherein the at least one energy storage device is configured to generate and deliver the reserve power to the heating system during the outage.

3. The water heater of claim 2 , wherein the at least one energy storage device is rechargeable, wherein the at least one energy storage device is charged using the primary power from the primary power source.

4. The water heater of claim 2 , wherein the at least one energy storage device is removable from the at least one energy storage device receiver.

5. The water heater of claim 3 , wherein the at least one energy storage device is removable from the at least one energy storage device receiver.

6. The water heater of claim 5 , wherein the at least one energy storage device has first characteristics, wherein the at least one energy storage device is replaced by at least one alternative energy storage device having second characteristics.

7. The water heater of claim 6 , wherein the first characteristics comprise at least one of a group consisting of a first shape, a first size, a first capacity, and a first battery chemistry, and wherein the second characteristics comprise at least one of a group consisting of a second shape, a second size, a second capacity, and a second battery chemistry.

8. The water heater of claim 1 , further comprising:
a connection port disposed in the housing, wherein the UPS is coupled to the connection port, wherein the UPS is further configured to provide the reserve power to the connection port during an outage.

9. The water heater of claim 8 , wherein the connection port is a USB port.

10. The water heater of claim 8 , wherein the connection port is a three-prong 120V AC outlet.

11. The water heater of claim 1 , wherein the controller is further configured to communicate with a sensor, wherein the controller controls the UPS based on measurements made by the sensor.

12. The water heater of claim 1 , wherein the UPS is further configured to provide the reserve power to at least one external appliance during the outage.

13. The water heater of claim 1 , wherein the UPS is disposed in a UPS housing comprising at least one first coupling feature, wherein the at least one first coupling feature of the UPS housing is detachably coupled to at least one second coupling feature disposed on the housing, wherein the UPS supplies reserve power to the heating system when the UPS housing is coupled to the housing during the outage.

14. The water heater of claim 1 , wherein the UPS further comprises a communication module that notifies a user that the outage is occurring.

15. The water heater of claim 1 , wherein the UPS further comprises a communication module that allows a user to control operation of the UPS during the outage.

16. The water heater of claim 1 , wherein the controller is further configured to cause a purge of fluid in pipes connected to the water heater.

17. An appliance comprising:
a housing;
an appliance system disposed, at least in part, within the housing, wherein the appliance system is configured to perform a function for which the appliance is designed;
an energy metering module configured to detect an energy consumption of the appliance system and output energy data;
a communication module configured to receive financial data indicative of a cost of market power;
a switch coupled to the appliance system, wherein the switch operates between a first position during normal operations and a second position during an outage;
a primary power source coupled to the switch, wherein the primary power source is configured to provide primary power to the appliance system through the switch during the normal operations; and
an uninterruptible power supply (UPS) coupled to the switch, wherein the UPS is configured to provide reserve power to the appliance system through the switch during the outage; and
a controller in communication with the energy metering module, the communication module, and the UPS, the controller being configured to:
in response to determining, based on the energy data and the financial data, that it is more economical to operate the appliance system with the primary power source, output a control signal to cause the switch to operate in the first position; and
in response to determining, based on the financial data and the energy data, that it is more economical to operate the appliance system with the UPS, output a control signal to cause the switch to operate in the second position.

18. The appliance of claim 17 , wherein the appliance system comprises a heating system, and wherein the appliance comprises a tankless water heater.

19. A method for providing reserve power by an uninterruptible power supply (UPS) to a tankless water heater, the method comprising:
storing, by the UPS, reserve power during normal operation of the tankless water heater;
receiving a first signal signifying that the normal operation is ended and that an outage is beginning, the first signal being transmitted in response to determining, based on energy data indicative of an energy consumption of the tankless water heater and financial data indicative of a cost of market power, that it would be economical to operate the UPS;
delivering, by the UPS through a switch, the reserve power to a heating system of the tankless water heater, wherein the switch closes to allow the reserve power to flow to the heating system when the first signal is received;
receiving a second signal signifying that the outage is ended and that the normal operation is resuming; and
resuming storing, by the UPS, the reserve power during the normal operation, wherein the switch is open during the normal operation to prevent the UPS from delivering the reserve power to the heating system during the normal operation.

Assignees

• Rheem Mfg Co

Inventors

• Trant Troy
• Brown Robert D

Classifications

• F24H2240/01

  Batteries, electrical energy storage device · CPC title

• F24D2101/40

  Photovoltaic [PV] modules · CPC title

• F24D18/00

  Small-scale combined heat and power [CHP] generation systems specially adapted for domestic heating, space heating or domestic hot-water supply · CPC title

• F24D2103/13

  characterised by their heat exchangers · CPC title

• H02J7/865

  Battery or charger load switching, e.g. concurrent charging and load supply (H02J7/50 takes precedence) · CPC title