Method for producing a current conducting unit, junction box for a vehicle battery, and motor vehicle

Patent metadata

Field	Value
Publication number	US-11303045-B2
Application number	US-201916682444-A
Country	US
Kind code	B2
Filing date	Nov 13, 2019
Priority date	Nov 14, 2018
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

A method for producing a current conducting device, a junction box for a vehicle battery, and a motor vehicle having a corresponding junction box. In the method, multiple busbars are positioned in a predetermined location in relation to one another and then enclosed using an electrically insulating plastic cladding. In this case, a respective opening of the plastic cladding is left open in a respective connection region, in each of which at least two of the busbars meet one another. The busbars are then welded to one another in a respective region of the opening.

First claim

The invention claimed is:

1. A method for producing a current conducting device, comprising:
positioning multiple busbars in a predetermined position in relation to one another,
enclosing the positioned busbars using an electrically insulating plastic cladding, wherein an opening of the plastic cladding is left open in a respective connection region, in each of which at least two of the busbars meet one another, and
welding the busbars to one another in a respective region of the opening,
wherein the busbars are extrusion coated using the plastic cladding.

2. The method according to claim 1 , wherein a thermally conductive plastic is used for the plastic cladding.

3. The method according to claim 2 , wherein the busbars are connected to one another without screw connections.

4. The method according to claim 2 , wherein the busbars are welded to one another by means of laser welding whereby a laser beam is radiated through the respective opening.

5. The method according to claim 2 , wherein during positioning of the busbars, a shunt is arranged between two of the busbars, which is then also enclosed using the plastic cladding,
wherein, for tapping a measurement signal from the shunt, a contacting opening for contacting the shunt is left open or an electrical contact element protruding from the shunt is only partially enclosed using the plastic cladding, so that the electrical contact element projects through the cladding after the production of the current conducting device.

6. The method according to claim 2 , wherein a fuse is welded onto at least one of the busbars.

7. The method according to claim 1 , wherein the busbars are connected to one another without screw connections.

8. The method according to claim 7 , wherein during positioning of the busbars, a shunt is arranged between two of the busbars, which is then also enclosed using the plastic cladding,
wherein, for tapping a measurement signal from the shunt, a contacting opening for contacting the shunt is left open or an electrical contact element protruding from the shunt is only partially enclosed using the plastic cladding, so that the electrical contact element projects through the cladding after the production of the current conducting device.

9. The method according to claim 7 , wherein a fuse is welded onto at least one of the busbars.

10. The method according to claim 1 , wherein the busbars are welded to one another by means of laser welding whereby a laser beam is radiated through the respective opening.

11. The method according to claim 10 , wherein during positioning of the busbars, a shunt is arranged between two of the busbars, which is then also enclosed using the plastic cladding,
wherein, for tapping a measurement signal from the shunt, a contacting opening for contacting the shunt is left open or an electrical contact element protruding from the shunt is only partially enclosed using the plastic cladding, so that the electrical contact element projects through the cladding after the production of the current conducting device.

12. The method according to claim 1 , wherein, after welding the busbars to one another, the respective opening is filled up using an electrically insulating material.

13. A method for producing a current conducting device, comprising:
positioning multiple busbars in a predetermined position in relation to one another,
enclosing the positioned busbars using an electrically insulating plastic cladding, wherein an opening of the plastic cladding is left open in a respective connection region, in each of which at least two of the busbars meet one another, and
welding the busbars to one another in a respective region of the opening,
wherein during positioning of the busbars, a shunt is arranged between two of the busbars, which is then also enclosed using the plastic cladding,
wherein, for tapping a measurement signal from the shunt, a contacting opening for contacting the shunt is left open or an electrical contact element protruding from the shunt is only partially enclosed using the plastic cladding, so that the electrical contact element projects through the cladding after the production of the current conducting device.

14. A method for producing a current conducting device, comprising:
positioning multiple busbars in a predetermined position in relation to one another,
enclosing the positioned busbars using an electrically insulating plastic cladding, wherein an opening of the plastic cladding is left open in a respective connection region, in each of which at least two of the busbars meet one another, and
welding the busbars to one another in a respective region of the opening,
wherein a fuse is welded onto at least one of the busbars.

Assignees

• Audi Ag

Inventors

• Duensbier Stefan
• Hackner Stefan

Classifications

• H01M50/176

  for prismatic or rectangular cells (H01M50/181 takes precedence) · CPC title

• H01M50/103

  prismatic or rectangular (H01M50/109, H01M50/11 take precedence) · CPC title

• H01M50/50 Primary

  Current conducting connections for cells or batteries · CPC title

• H01R43/0221

  Laser welding (H01R43/0228 takes precedence) · CPC title

• B60M1/307

  Supports · CPC title