Polymer electrolyte membrane, method for manufacturing same, and membrane electrode assembly comprising same

Patent metadata

Field	Value
Publication number	US-11302949-B2
Application number	US-201816766957-A
Country	US
Kind code	B2
Filing date	Nov 30, 2018
Priority date	Nov 30, 2017
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

A polymer electrolyte membrane, a method for manufacturing the same, and a membrane electrode assembly containing the polymer electrolyte membrane are disclosed. The polymer electrolyte membrane includes: a fluorine-based support containing a plurality of pores due to polymer microfibrillar structures; a hybrid porous support placed on one side or both surfaces of the fluorine-based support and comprising nanowebs obtained by integrating nanofibers into a nonwoven fabric containing a plurality of pores; and ion conductors with which the pores of the porous support are filled. The polymer electrolyte membrane can reduce hydrogen permeability while being excellent in both durability and ion conductivity.

First claim

The invention claimed is:

1. A polymer electrolyte membrane comprising:
a hybrid composite porous support, the hybrid composite porous support comprising a fluorine-based support including a plurality of pores due to a microstructure of polymer fibrils, and a nanoweb located on one or both surfaces of the fluorine-based support and including nanofibers which are integrated into a non-woven fabric such that the nanoweb includes a plurality of pores; and
an ion conductor filling pores of the hybrid composite porous support.

2. The polymer electrolyte membrane according to claim 1 , wherein the nanoweb is formed on one or both surfaces of the fluorine-based support by electrospinning.

3. The polymer electrolyte membrane according to claim 1 , wherein the fluorine-based support has a thickness of 2 μm to 40 μm and the nanoweb has a thickness of 10 μm to 50 μm.

4. The polymer electrolyte membrane according to claim 1 , wherein the polymer electrolyte membrane comprises the hybrid composite porous support that comprises any one selected from the group consisting of a first ion conductor layer including a first ion conductor located on one surface of the hybrid composite porous support, a second ion conductor layer including a second ion conductor located on the other surface of the hybrid composite porous support, and a combination of the first ion conductor layer and the second ion conductor layer.

5. The polymer electrolyte membrane according to claim 4 , wherein the hybrid composite porous support comprises the first ion conductor filling the pores in the one surface of the hybrid composite porous support, on which the first ion conductor layer is located, and the second ion conductor filling the pores in the other surface of the hybrid composite porous support, on which the second ion conductor layer is located.

6. The polymer electrolyte membrane according to claim 4 , wherein the first ion conductor and the second ion conductor are different from each other in terms of equivalent weight (EW).

7. The polymer electrolyte membrane according to claim 6 , wherein the first ion conductor and the second ion conductor are fluorinated polymers containing a fluorinated carbon skeleton and a side chain represented by the following Formula 1, and the first ion conductor and the second ion conductor have different side chain lengths:
—(OCF 2 CFR f ) a —O—(CF 2 ) b —X  [Formula 1]

wherein R f is each independently selected from the group consisting of F, Cl and a fluorinated alkyl group having 1 to 10 carbon atoms;
X is an ion-conducting group;
a is a real number of 0 to 3; and
b is a real number of 1 to 5.

8. The polymer electrolyte membrane according to claim 4 , wherein the first ion conductor and the second ion conductor are polymers containing a hydrophilic repeating unit and a hydrophobic repeating unit, and the first ion conductor and the second ion conductor have different molar ratios of the hydrophilic repeating unit to the hydrophobic repeating unit.

9. The polymer electrolyte membrane according to claim 8 , wherein a molar ratio of the hydrophilic repeating unit to the hydrophobic repeating unit of the first ion conductor is higher than a molar ratio of the hydrophilic repeating unit to the hydrophobic repeating unit of the second ion conductor.

10. A method for producing a polymer electrolyte membrane, the method comprising:
preparing a fluorine-based support having a plurality of pores due to a microstructure of polymer fibrils;
forming a nanoweb on one or both surfaces of the fluorine-based support by electrospinning, the nanoweb including nanofibers integrated into a nonwoven fabric having a plurality of pores, thereby producing a hybrid composite porous support; and
filling the pores of the hybrid composite porous support with an ion conductor.

11. The method according to claim 10 , wherein the filling the pores of the hybrid composite porous support with the ion conductor comprises:
forming a first ion conductor layer including a first ion conductor on one surface of the hybrid composite porous support; and
forming a second ion conductor layer including a second ion conductor on the other surface of the hybrid composite porous support.

12. A membrane-electrode assembly comprising:
an anode and a cathode facing each other; and
the polymer electrolyte membrane according to claim 1 , positioned between the anode and the cathode.

13. A full cell comprising the membrane-electrode assembly according to claim 12 .

Assignees

• Kolon Inc

Inventors

• Lee Dong-Hoon
• Kim Na-Young
• Lee Eun-Su
• Park Jung-Hwa

Classifications

• H01M8/1006

  Corrugated, curved or wave-shaped MEA · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M8/1039

  halogenated, e.g. sulfonated polyvinylidene fluorides · CPC title

• H01M8/1062

  characterised by the physical properties of the porous support, e.g. its porosity or thickness · CPC title

• H01M8/1053 Primary

  consisting of layers of polymers with at least one layer being ionically conductive · CPC title