Electro-optic liquid sensor

Patent metadata

Field	Value
Publication number	US-11300438-B2
Application number	US-202016914922-A
Country	US
Kind code	B2
Filing date	Jun 29, 2020
Priority date	Jul 2, 2019
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

A method of operating an electro-optic sensor includes disposing at least a portion of the electro-optic sensor in a liquid chamber, providing light from a light source of the electro-optic sensor at a first intensity, driving a light detector of the electro-optic sensor at a first sensitivity level, receiving, via the light detector, a first amount of light from the light source; determining whether liquid is present in the liquid chamber according to the first amount of light, providing light from the light source at a second intensity, driving the light detector at a second sensitivity level, receiving, via the light detector, a second amount of light from the light source, and/or confirming whether liquid is present in the liquid chamber according to the second amount of light. The first sensitivity level may be different from the second sensitivity level. An electro-optic sensor is also disclosed.

First claim

What is claimed is:

1. A method of operating an electro-optic sensor, the method comprising:
providing and electro-optic sensor including a housing; a light source disposed within the housing; a prism disposed within the housing; a primary photo sensor or light detector and a secondary photo sensor or light detector; an optically isolating chassis disposed on the same side of the prism as the light source; wherein the light source and the secondary photo sensor or light detector are separated from the primary photo sensor or light detector by the optically isolating chassis; and the secondary photo sensor or light detector is configured to interrogate the light source;
disposing at least a portion of the electro-optic sensor in a liquid chamber;
providing light from the light source of the electro-optic sensor at a first intensity;
driving the primary photo sensor or light detector of the electro-optic sensor at a first sensitivity level;
receiving, via the primary photo sensor or light detector, a first amount of light from the light source;
determining whether liquid is present in the liquid chamber according to the first amount of light;
providing light from the light source at a second intensity;
driving the primary photo sensor or light detector at a second sensitivity level;
receiving, via the primary photo sensor or light detector, a second amount of light from the light source; and
confirming whether liquid is present in the liquid chamber according to the second amount of light;
wherein the first sensitivity level is different from the second sensitivity level.

2. The method of claim 1 , wherein determining whether liquid is present in the liquid chamber according to the first amount of light includes comparing the first amount of light to a threshold value, determining that liquid is present if the first amount of light is greater than the threshold value, and determining that liquid is not present if the first amount of light is not greater than the threshold value.

3. The method of claim 2 , wherein, if the first amount of light is greater than the threshold value, the second intensity is greater than the first intensity and the second sensitivity level is more sensitive than the first sensitivity level, and confirming whether liquid is present in the liquid chamber includes confirming that liquid is present if the second amount of light is greater than a second threshold value and determining an error has occurred if the second amount of light is not greater than the second threshold value.

4. The method of claim 3 , wherein, if the first amount of light is not greater than the threshold value, the second intensity is less than the first intensity and the second sensitivity level is less sensitive than the first sensitivity level, and confirming whether liquid is present in the liquid chamber includes confirming that liquid is not present if the second amount of light is less than a third threshold value and determining an error has occurred if the second amount of light is not less than the third threshold value.

5. The method of claim 1 , wherein the electro-optic sensor includes a prism and a reflective optical member, wherein the reflective optical member is arranged to reflect light emitted by the light source to the light detector when a liquid is disposed between the light source and the reflective optical member.

6. The method of claim 1 , wherein the light detector includes an optical head assembly disposed in the liquid chamber and an electronic module assembly disposed outside of the liquid chamber.

7. The method of claim 6 , wherein the optical head assembly is connected to the electronic module assembly via one or more fiber optic cables.

8. An electro-optic sensor, comprising:
a housing;
a light source disposed within the housing;
a prism disposed within the housing;
a primary photo sensor or light detector and a secondary photo sensor or light detector;
an optically isolating chassis disposed on the same side of the prism as the light source;
wherein the light source and the secondary photo sensor or light detector are separated from the primary photo sensor or light detector by the optically isolating chassis; and the secondary photo sensor or light detector is configured to interrogate the light source.

9. The electro-optic sensor of claim 8 , wherein the housing includes a chamber and one or more ports permitting flow into and/or out of the chamber.

10. The electro-optic sensor of claim 8 , including a reflective optical member disposed within the housing, wherein a gap is provided between the prism and the reflective optical member.

11. The electro-optic sensor of claim 10 , wherein the modification or control of the intensity associated with the light source provides consistent optical power outage from the light source irrespective of the physical environment of the electro-optic sensor.

12. The electro-optic sensor of claim 8 , wherein an intensity of the light source may be changed with respect to a state or physical environment associated with the electro-optic sensor.

13. The electro-optic sensor of claim 8 , wherein interrogation of the light source by the secondary photo sensor or light detector provides a feedback loop to modify or control an intensity associated with the light source.

14. The electro-optic sensor of claim 13 , wherein the interrogation of the light source by the secondary photo sensor or light detector is continuous.

15. The electro-optic sensor of claim 8 , wherein the light source comprises an LED.

16. The electro-optic sensor of claim 15 , wherein the LED provides a high dynamic range via a high current applied to the LED.

17. The electro-optic sensor of claim 8 , wherein the primary photo sensor or light detector and/or the secondary photo sensor or light detector comprise a photo IC and/or a transistor.

18. The electro-optic sensor of claim 8 , including a timer that is associated with and/or follows a built-in-test step driving a frequency and intensity of the light source.

19. The electro-optic sensor of claim 8 , including a timing circuit configured to limit an amount of energy associated with the electro-optic sensor.

20. The electro-optic sensor of claim 8 , wherein the primary photo sensor or light detector and/or the secondary photo sensor or light detector comprise a single fiber.

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Kopansky Gregory
• Weiser David A
• Gross Thomas C
• Pu Xin

Classifications

• G01D11/26

  Windows; Cover glasses; Sealings therefor · CPC title

• G01F23/292 Primary

  Light {, e.g. infrared or ultraviolet} · CPC title

• G01F23/2922 Primary

  with light-conducting sensing elements, e.g. prisms · CPC title