Systems and methods for an electrically driven direct injection fuel pump

Patent metadata

Field	Value
Publication number	US-11300045-B2
Application number	US-201916516151-A
Country	US
Kind code	B2
Filing date	Jul 18, 2019
Priority date	Jul 18, 2019
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

Methods and systems are provided for operating an electric motor to drive either a transmission fluid pump or a direct injection fuel pump. In one example, a method may include operating an electric motor to drive a direct injection fuel pump to supply fuel to a direct injection fuel rail while an engine of a start/stop vehicle is on, and operating the electric motor to drive an auxiliary transmission fluid pump to circulate transmission fluid to a transmission rotationally coupled to the engine while the engine is off during an auto-stop. In this way, the direct injection fuel pump may be electrically driven without increasing vehicle costs through adding an additional electric motor.

First claim

The invention claimed is:

1. A method, comprising:
during an engine-on condition of an engine of a vehicle, operating an electric motor to drive a direct injection fuel pump to supply fuel to a direct injection fuel rail and operating a motor/generator coupled to the engine; and
during an engine-off condition of the engine while the vehicle remains on, operating the electric motor to drive an auxiliary transmission fluid pump to circulate transmission fluid to a transmission rotationally coupled to the engine.

2. The method of claim 1 , further comprising:
restarting the engine responsive to a fuel rail pressure decreasing to a threshold pressure during the engine-off condition.

3. The method of claim 1 , further comprising:
during the engine-on condition, maintaining a solenoid-actuated bypass valve de-energized, the solenoid-actuated bypass valve coupled to an inlet of the auxiliary transmission fluid pump; and
during the engine-off condition, maintaining the solenoid-actuated bypass valve energized.

4. The method of claim 3 , wherein maintaining the solenoid-actuated bypass valve de-energized maintains closed a first flow passage of the transmission fluid, the first flow passage fluidically coupling the transmission to the inlet of the auxiliary transmission fluid pump, and maintains open a second flow passage of the transmission fluid, the second flow passage including a bypass passage fluidically coupling an outlet of the auxiliary transmission fluid pump to the inlet of the auxiliary transmission fluid pump, and wherein maintaining the solenoid-actuated bypass valve energized maintains closed the second flow passage of the transmission fluid and maintains open the first flow passage of the transmission fluid.

5. The method of claim 1 , further comprising:
during the engine-on condition, energizing an inlet solenoid valve, the inlet solenoid coupled to an inlet of the direct injection fuel pump; and
during the engine-off condition, maintaining the inlet solenoid de-energized.

6. The method of claim 5 , wherein energizing the inlet solenoid valve includes maintaining the inlet solenoid valve energized during the engine-on condition.

7. The method of claim 5 , wherein energizing the inlet solenoid valve includes energizing the inlet solenoid valve at a selected timing and a selected duration during the engine-on condition, the selected timing and the selected duration at least partially determined based on a pressure of the direct injection fuel rail.

8. The method of claim 1 , wherein the direct injection fuel pump and the auxiliary transmission fluid pump are each mechanically coupled to a same shaft of the electric motor.

9. The method of claim 1 , wherein the auxiliary transmission fluid pump is coupled to a first shaft of the electric motor, the first shaft coupled to a first motor end of the electric motor, and the direct injection fuel pump is coupled to a second shaft of the electric motor, the second shaft coupled to a second motor end of the electric motor.

10. The method of claim 1 , wherein operating the electric motor to drive the direct injection fuel pump to supply fuel to the direct injection fuel rail includes adjusting a rotational speed of the electric motor based on a pressure of the direct injection fuel rail, and operating the electric motor to drive the auxiliary transmission fluid pump to circulate transmission fluid to the transmission rotationally coupled to the engine includes adjusting the rotational speed of the electric motor based on a pressure of the transmission fluid.

11. The method of claim 1 , wherein the engine-off condition includes one of a static start-stop and a rolling start-stop.

12. A method for a vehicle, comprising:
adjusting operation of an electric motor mechanically coupled to each of an auxiliary transmission fluid pump and a high pressure fuel pump based on whether an engine is on or auto-stopped;
deactivating the auxiliary transmission fluid pump while the engine is on by de-energizing a first solenoid-actuated valve coupled to an inlet of the auxiliary transmission fluid pump; and
deactivating the high pressure fuel pump while the engine is auto-stopped by de-energizing a second solenoid-actuated valve coupled to an inlet of the high pressure fuel pump, wherein the engine is cranked via a motor/generator different than the electric motor.

13. The method of claim 12 , further comprising:
activating the auxiliary transmission fluid pump while the engine is auto-stopped by energizing the first solenoid-actuated valve; and
activating the high pressure fuel pump while the engine is on by energizing the second solenoid-actuated valve.

14. The method of claim 13 , wherein the first solenoid-actuated valve, when de-energized, enables transmission fluid to flow from an outlet of the auxiliary transmission fluid pump to the inlet of the auxiliary transmission fluid pump via a bypass passage and blocks the transmission fluid from flowing from a transmission to the inlet of the auxiliary transmission fluid pump and, when energized, enables the transmission fluid to flow from the transmission to the inlet of the auxiliary transmission fluid pump and blocks the transmission fluid from flowing through the bypass passage.

15. The method of claim 13 , wherein the second solenoid-actuated valve, when de-energized, prevents a compression of fuel within a compression chamber of the high pressure fuel pump and, when energized, enables the compression of fuel within the compression chamber of the high pressure fuel pump.

16. The method of claim 12 , wherein adjusting operation of the electric motor mechanically coupled to each of the auxiliary transmission fluid pump and the high pressure fuel pump based on whether the engine is on or auto-stopped includes:
adjusting a speed of the electric motor based on a pressure of a fuel rail fluidically coupled downstream of the high pressure fuel pump while the engine is on; and
adjusting the speed of the electric motor based on a transmission fluid pressure at a transmission fluidically coupled to the auxiliary transmission fluid pump while the engine is auto-stopped.

17. A system, comprising:
an engine configured to receive fuel from a fuel system, the fuel system including a high pressure fuel pump and a fuel rail;
a transmission including an engine-driven fluid pump and an auxiliary transmission fluid pump, the engine-driven fluid pump and the auxiliary fluid pump each configured to circulate transmission fluid;
a motor/generator coupled to the engine and configured to provide torque to vehicle wheels and provides electrical power to charge a system battery;
an electric motor rotationally coupled to the high pressure fuel pump and the auxiliary transmission fluid pump; and
a controller storing executable instructions in non-transitory memory that, when executed, cause the controller to:
shut down the engine responsive to auto-stop conditions being met, including deactivating the high pressure fuel pump, activating the auxiliary transmission fluid pump, and operating the electric motor in a transmission mode; and
restart the engine responsive to auto-start conditions being met, including activating the high pressure fuel pump, operating the electric motor in a fuel mode, and deactivating the auxiliary transmission fluid pump responsive to a speed of the engine reaching a threshold speed.

18. The system of claim 17 , further comprising:
an auxiliary transmission fluid loop coupled between the auxiliary transmission fluid pump and the transmission, the auxiliar

Assignees

• Ford Global Tech Llc

Inventors

• Thomas Joseph Lyle
• Pursifull Ross Dykstra

Classifications

• F02B61/06

  Combinations of engines with mechanical gearing (F02B61/02, F02B61/04 take precedence) · CPC title

• F02D41/3082 Primary

  Control of electrical fuel pumps · CPC title

• F16H61/0031

  using auxiliary pumps, e.g. pump driven by a different power source than the engine · CPC title

• F04B23/12

  at least one pump being of the rotary-piston positive-displacement type · CPC title

• F02B67/08 Primary

  of non-mechanically driven auxiliary apparatus · CPC title