Standby generator air flow management system

Patent metadata

Field	Value
Publication number	US-11300034-B2
Application number	US-201916396973-A
Country	US
Kind code	B2
Filing date	Apr 29, 2019
Priority date	May 17, 2018
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

A standby generator includes a standby generator enclosure having one or more airflow openings, a first air duct and a second air duct each coupled to at least one of the one or more airflow openings, and an engine and an alternator driven by the engine mounted in the enclosure. An engine cooling fan is driven by the engine to force a first stream of cooling air from the first air duct through the engine in a direction opposite the alternator, and an alternator cooling fan is coupled to the alternator and driven by the engine to force a second stream of cooling air from the second air duct through the alternator in a direction opposite the engine.

First claim

What is claimed is:

1. A standby generator comprising:
a standby generator enclosure having a first end and a second end opposite the first end, the standby generator enclosure comprising:
one or more airflow openings, and
a first air duct and a second air duct each coupled to at least one of the one or more airflow openings;

an engine mounted in the enclosure toward the first end;
an alternator driven by the engine and mounted in the enclosure toward the second end;
an engine cooling fan driven by the engine to force a first stream of cooling air from the first air duct through the engine toward the first end; and
an alternator cooling fan coupled to the alternator and driven by the engine to force a second stream of cooling air from the second air duct through the alternator toward the second end.

2. The standby generator of claim 1 further comprising one or more engine exhaust pipes operatively coupled to the engine and extending therefrom toward the first end and away from the engine cooling fan.

3. The standby generator of claim 2 further comprising:
a muffler coupled to at least one of the one or more engine exhaust pipes, and
a muffler box surrounding the muffler and having an opening in a flow path of the first stream of cooling air to direct the first stream of cooling air over the muffler.

4. The standby generator of claim 1 wherein the engine cooling fan is mounted to the engine on a side of the engine opposite from the first end, and
the alternator cooling fan is mounted to the alternator on a side of the alternator facing the second end.

5. The standby generator of claim 1 wherein the enclosure further comprises a third air duct coupled to at least one of the one or more airflow openings and to either a fuel and air mixer or a carburetor operatively coupled to the engine.

6. The standby generator of claim 1 further comprising a partition wall separating the enclosure into at least two chambers, with the engine and the alternator mounted in separate chambers.

7. The standby generator of claim 1 further comprising an airflow opening in the first end of the enclosure through which the first stream of cooling air exits the enclosure, and an airflow opening in the second end of the enclosure through which the second stream of cooling air exits the enclosure.

8. A multi-chamber standby generator comprising:
a multi-chamber generator enclosure comprising at least a first chamber and a second chamber each comprising an air inlet and an air outlet;
a first air duct coupled to the air inlet of the first chamber;
a second air duct coupled to the air inlet of the second chamber;
an air-cooled engine located in the first chamber, the air-cooled engine comprising an engine cooling fan positioned to draw cooling air through the first air duct, so as to fluidly couple the air-cooled engine to the air inlet of the first chamber; and
an alternator driven by the air-cooled engine and located in the second chamber, the alternator comprising an alternator cooling fan positioned to draw cooling air through the second air duct, so as to fluidly couple the alternator to the air inlet of the second chamber.

9. The multi-chamber standby generator of claim 8 wherein the alternator is mounted to the air-cooled engine in a spaced relationship, with the first air duct and the second air duct positioned between the alternator and the air-cooled engine.

10. The multi-chamber standby generator of claim 9 wherein the air inlet of the first chamber and the air inlet of the second chamber are in a back wall of the multi-chamber generator enclosure; and
wherein the air outlet of the first chamber and the air outlet of the second chamber are in opposite end walls of the multi-chamber generator enclosure between a front wall and the back wall.

11. The multi-chamber standby generator of claim 8 wherein the air-cooled engine and alternator are mounted in a horizontal crankshaft orientation;
wherein the engine cooling fan drives cooling air through the air-cooled engine in a direction away from the alternator, and
wherein the alternator cooling fan draws cooling air through the alternator in a direction away from the air-cooled engine.

12. The multi-chamber standby generator of claim 11 wherein the engine cooling fan drives the cooling air driven through the air-cooled engine out through the air outlet of the first chamber, and the alternator cooling fan drives the cooling air drawn through the alternator out through the air outlet of the second chamber.

13. The multi-chamber standby generator of claim 12 further comprising an exhaust system operatively coupled to the air-cooled engine and extending from the air-cooled engine in a direction downstream from the engine cooling fan.

14. A generator comprising:
a generator enclosure comprising a first end and a second end opposite the first end, the generator enclosure comprising a plurality of airflow openings that includes an airflow opening in the first end and an airflow opening in the second end;
an engine and an alternator driven by the engine mounted in the enclosure, the engine and alternator mounted in a horizontal crankshaft orientation with the engine positioned toward the first end of the enclosure and the alternator positioned toward the second end of the enclosure;
an engine cooling fan driven by the engine and positioned on a side of the engine opposite from the first end of the enclosure; and
an alternator cooling fan coupled to the alternator and driven by the engine, the alternator cooling fan positioned on a side of the alternator opposite from the first end of the enclosure;
wherein the engine cooling fan generates a first stream of cooling air in a first direction and out through the airflow opening in the first end and the alternator cooling fan generates a second stream of cooling air in a second direction and out through the airflow opening in the second end.

15. The generator of claim 14 further comprising an exhaust system operatively coupled to the engine extending from the engine toward the first end, the exhaust system comprising a muffler at least partially enclosed in a heat shield that funnels cooling air expelled from the engine over the muffler.

16. The generator of claim 15 wherein the engine comprises one or more cylinders and corresponding cylinder heads each comprising a plurality of cooling fins; and
wherein the engine cooling fan drives the first stream of cooling air in the first direction toward the exhaust system and through the plurality of cooling fins in each of the one or more cylinders and corresponding cylinder heads.

17. The generator of claim 14 further comprising a combustion intake air duct extending from at least one of the plurality of airflow openings to either a carburetor or a fuel and air mixer of the engine.

18. The generator of claim 14 further comprising a first air duct and a second air duct each coupled to at least one of the airflow openings, with the first air duct coupled to the engine to provide a cooling air flow path from the respective at least one airflow opening to the engine cooling fan, and with the second air duct coupled to the alternator to provide a separate cooling air flow path from the respective at least one airflow opening to the alternator cooling fan.

19. The generator of claim 18 wherein each at least one airflow opening coupled to the first air duct and the second air duct is formed in a same enclosure wall of the generator enclosure.

20. The generator of claim 18 wher

Assignees

• Champion Power Equipment Inc

Inventors

• Sarder Mark J
• Dopke Russell J
• Sato Hiroaki
• Jenison Leigh A

Classifications

• F01P5/04

  Pump-driving arrangements · CPC title

• F01P5/06

  Guiding or ducting air to, or from, ducted fans · CPC title

• F01P2005/025

  using two or more air pumps · CPC title

• F01P1/06 Primary

  Arrangements for cooling other engine or machine parts · CPC title

• F01P1/02 Primary

  Arrangements for cooling cylinders or cylinder heads, e.g. ducting cooling-air from its pressure source to cylinders or along cylinders · CPC title