Mixer device, a use thereof and a method for mixing

Patent metadata

Field	Value
Publication number	US-11300027-B2
Application number	US-201716604788-A
Country	US
Kind code	B2
Filing date	Apr 20, 2017
Priority date	Apr 20, 2017
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

The invention relates to mixer device (52) for mixing and an additive to the exhaust gas flow from a combustion engine. The mixer device has an additive injection means (1) and a conduit (2) with an inlet opening and an outlet opening. The conduit (2) has a widened portion (5) between the inlet opening and the outlet opening. The additive injection means (1) is located in the widened portion (5) for injecting the additive into the widened portion. The widened portion (5) at the location of the additive injection means (1) defines an injection width (W) being the distance from the additive injection means (1) to the opposite part (6) of the conduit (2). The injection width (W) is larger than the maximum width (W1) of the conduit (2) adjacent the inlet opening. According to the invention, the cross sectional area of the conduit (2) at the location of the additive injection means (1) is smaller than 1.2 times the cross sectional area of the conduit (2) adjacent the inlet opening. The invention also relates to a use of the mixer device and to a method for mixing an additive to an exhaust gas from a combustion engine.

First claim

The invention claimed is:

1. A mixer device for an additive to an exhaust gas flow from a combustion engine, the mixer device includes an additive injection means and a conduit having an inlet opening and an outlet opening, the conduit includes a widened portion between the inlet opening and the outlet opening, and the additive injection means is located in the widened portion for injecting the additive into the widened portion, the widened portion at the location of the additive injection means defines an injection width being the distance from the additive injection means to an opposite part of the conduit, the injection width is larger than a maximum width of the conduit adjacent the inlet opening, a cross sectional area of the conduit at the location of the additive injection means is smaller than 1.2 times a cross sectional area of the conduit adjacent the inlet opening, wherein the widened portion is asymmetric with respect to a horizontal plane parallel to or containing a longitudinal axis of the conduit and has a first part provided with a bulge with a top, and the opposite part that is aligned with parts of the conduit that are adjacent the inlet opening and the outlet opening, respectively, wherein the bulge in a cross section through the top of the bulge perpendicular to a direction from a center of the inlet opening to a center of the outlet opening has a profile with a concavely curved section at each lateral side of the bulge characterized in that the conduit is circular adjacent the inlet opening and wherein a projection of said cross section through the top of the bulge in a transversal plane adjacent the inlet opening defines a cross section reduction area and a cross section increasing area, the cross section reduction area is defined by the sum of two areas formed between a circumference of the conduit adjacent the inlet opening and a projection of each said concavely curved section, and the cross section increasing area is defined as the area between the circumference of the conduit adjacent the inlet opening and the projection of said concavely curved section that is in said plane of the profile of the bulge that is located outside said circumference, and wherein the cross section reduction area is at least 25% of the cross section increasing area.

2. The mixer device according to claim 1 , wherein the injection width is in a range of 1.1-2.0 times said maximum width of the conduit adjacent the inlet opening.

3. The mixer device according to claim 1 , wherein the injection width is larger than the maximum width of the conduit adjacent the outlet opening, and the cross sectional area of the conduit at the location of the additive injection means is smaller than 1.2 times the cross sectional area of the conduit adjacent the outlet opening.

4. The mixer device according to claim 1 , wherein the cross sectional area of the conduit at the location of the additive injection means is smaller than the cross sectional area of the conduit adjacent the inlet opening.

5. The mixer device according to claim 1 , wherein the cross sectional area of the conduit at the location of the additive injection means is smaller than the cross sectional area of the conduit adjacent the outlet opening.

6. The mixer device according to claim 1 , wherein the additive injection means is arranged to inject the additive in a direction forming an angle of 75-105° to a straight center line connecting a center of the inlet opening to a center of the outlet opening.

7. The mixer device according to claim 6 , wherein said opposite part has circular shape and an extension in the circumferential direction of 180°.

8. The mixer device according to claim 6 , wherein the bulge in the longitudinal direction extends over a major part of the conduit and in the longitudinal direction has a profile including a first sloping section extending from adjacent the inlet opening to the top of the bulge and a second sloping section extending from the top of the bulge to adjacent the outlet opening.

9. The mixer device according to claim 8 , wherein the first sloping section has a longitudinal extension that is longer than a longitudinal extension of the second sloping section.

10. The mixer device according to claim 9 , wherein the recesses extend longitudinally over a major portion of the bulge and are continuously shallowing with increasing longitudinal distance from the top of the bulge.

11. The mixer device according to claim 9 , wherein the conduit is circular adjacent the inlet opening and wherein each said concavely curved section at least partly is circularly curved with a radius in a range of 0.5-1.5 times the radius of the conduit adjacent the inlet opening.

12. The mixer device according to claim 1 , wherein a plate is mounted within the conduit adjacent said opposite part of the conduit and at a short distance therefrom, which short distance is in a range of 5-20% of the maximum width of the conduit adjacent the inlet opening and a follows the shape of said opposite part.

13. The mixer device according to claim 12 , wherein the extension of the plate in the circumferential direction is in a range of 45-200°.

14. The mixer device according to claim 12 , wherein the plate has a thickness that is smaller than the thickness of the wall of the conduit.

15. The mixer device according to claim 12 , wherein the distance from the additive injection means to the part of the plate that is opposite the additive injection means is larger than the maximum width of the conduit adjacent the inlet opening.

16. The mixer device according to claim 12 , wherein the plate longitudinally extends out through the outlet opening.

17. A combustion engine system including the mixer device according to claim 1 .

18. A vehicle, a vessel or a stationary plant including the combustion system according to claim 17 .

19. A use of the mixer device according to claim 1 , wherein said additive is a liquid containing urea and wherein the gas/liquid-mixture is used for selective catalytic reduction.

Assignees

• Volvo Penta Corp

Inventors

• Strid Henrik

Classifications

• F01N2610/1453

  Sprayers or atomisers; Arrangement thereof in the exhaust apparatus · CPC title

• B01F2215/0422

  Numerical values of angles · CPC title

• B01F2215/0431

  Numerical size values, e.g. diameter of a hole or conduit, area, volume, length, width, or ratios thereof · CPC title

• B01F25/4337

  Mixers with a diverging-converging cross-section · CPC title

• F01N3/2066 Primary

  Selective catalytic reduction [SCR] · CPC title