Deployable bellows for delivery of a flexible, elongate device and methods of use

Patent metadata

Field	Value
Publication number	US-11298505-B2
Application number	US-201916291398-A
Country	US
Kind code	B2
Filing date	Mar 4, 2019
Priority date	Mar 5, 2018
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

An origami bellows includes a plurality of layers including a support layer having a diameter that remains fixed irrespective of axial expansion or compression of the origami bellows. The origami bellows may be used as an anti-buckling device providing lateral support to a catheter or other elongated medical instrument.

First claim

What is claimed is:

1. An apparatus for laterally supporting a flexible elongate device introducible using a manipulator assembly, the apparatus comprising:
an origami bellows having a distal end, a proximal end, and a lumen extending from the distal end to the proximal end, the origami bellows having a fixed diameter portion configured to support the flexible elongate device and having a non-fixed diameter portion that changes when the origami bellows is axially compressed from an expanded condition to a compressed condition;
a first connector disposed at and coupled to the distal end, the first connector being configured to connect the distal end to the manipulator assembly; and
a second connector disposed at and coupled to the proximal end, the second connector being configured to connect the proximal end to the manipulator assembly.

2. The apparatus of claim 1 , wherein the lumen is sized to provide lateral support to the flexible elongate device when, during compression and expansion of the origami bellows, the flexible elongate device extends therethrough.

3. The apparatus of claim 1 , wherein the first connector or the second connector comprises a passage formed therein aligned with a longitudinal axis of the lumen of the origami bellows, the passage being sized to permit passage of the flexible elongate device into the lumen of the origami bellows.

4. The apparatus of claim 1 , wherein the origami bellows comprises a plurality of mirrored pairs of layers formed by folds, the pairs of layers having offsetting rotational directions to prevent rotation of the distal end and the proximal end.

5. The apparatus of claim 1 , wherein the origami bellows has an inner diameter in a range of 3 mm to 7 mm to accommodate the flexible elongate device when the origami bellows is in the compressed condition.

6. The apparatus of claim 1 , wherein the origami bellows and the first and the second connectors are single use materials.

7. The apparatus of claim 1 , wherein the origami bellows and the first connector and the second connector are sterilizable.

8. The apparatus of claim 1 , wherein the origami bellows is formed from a single, monolithic sheet of material.

9. A method comprising:
introducing a flexible elongated instrument into a lumen of an origami bellows, the lumen having walls forming an inner diameter configured to support the flexible elongate device and having walls forming an inner diameter that changes when the origami bellows is axially actuated; and
advancing the flexible elongated instrument while simultaneously compressing the origami bellows so that walls of the lumen laterally support the flexible elongated instrument and reduce a likelihood of buckling of the flexible elongated instrument.

10. The method of claim 9 , wherein the inner diameter of the lumen maintains a substantially constant size during compression of the origami bellows.

11. The method of claim 9 , further comprising introducing the flexible elongated instrument into a passage of a first connector aligned with the lumen of the origami bellows so that the flexible elongated instrument extends through the passage and into the lumen.

12. The method of claim 9 , further comprising introducing the flexible elongated instrument into a first passage of a first connector supporting a distal end of the origami bellows and into a second passage of a second connector supporting a proximal end of the origami bellows.

13. The method of claim 9 , wherein the origami bellows comprises a plurality of mirrored pairs of layers formed by folds, and wherein the mirrored pairs offsetting rotation of the origami bellows when compressing the origami bellows.

14. The method of claim 9 , wherein the origami bellows is formed from a single, monolithic sheet of material.

15. A deployable origami bellows apparatus configured to laterally support a flexible elongate device for patient treatment, comprising:
a distal end;
a proximal end;
a lumen extending from the distal end to the proximal end, the origami bellows being configured to axially actuate between an expanded condition to a compressed condition; and
a plurality of layers including:
at least one monostable layer, the monostable layer being stable in one of a compressed or extended condition, and
at least one bistable layer adjacent the monostable layer, the bistable layer being stable in the compressed condition and in the expanded condition.

16. The apparatus of claim 15 , wherein the at least one bistable layer comprises a substantially constant inner diameter in the compressed condition and in the expanded condition.

17. The apparatus of claim 15 , comprising apertures formed at locations of fold vertices in the at least one monostable layer or the at least one bistable layer.

18. The apparatus of claim 15 , comprising at least two monostable layers and at least two bistable layers, the monostable layers being combined with the bistable layers in alternating order, and wherein the at least one monostable layer is stable in the expanded condition.

19. The apparatus of claim 15 , comprising one of:
an even number of mono stable layers to inhibit rotation of the origami bellows; or
an even number of bistable layers that inhibits rotation.

20. The apparatus of claim 15 , comprising axially extending connection tabs extending from the distal end or the proximal end of the origami bellows.

Assignees

• Intuitive Surgical Operations

Inventors

• Bailey David W
• Butler Jared J
• Howell Larry L
• Jensen Brian D
• Magleby Spencer P
• Sargent Brandon Scott
• Seymour Kendall Hal

Classifications

• A61B90/37

  Surgical systems with images on a monitor during operation · CPC title

• A61B2034/2065

  Tracking using image or pattern recognition · CPC title

• A61B34/20

  Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis · CPC title

• A61B2034/301

  for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes · CPC title

• A61M25/0054 Primary

  with regions for increasing flexibility · CPC title