Fuel cell system and method of operating same

Patent metadata

Field	Value
Publication number	US-11296335-B2
Application number	US-202016870378-A
Country	US
Kind code	B2
Filing date	May 8, 2020
Priority date	Jul 23, 2019
Publication date	Apr 5, 2022
Grant date	Apr 5, 2022

Abstract

A fuel cell system comprising: a first line configured to pass through a fuel cell stack and allow a coolant to circulate therein; a pump provided in the first line; a second line having one end connected to the first line at a first point positioned between an outlet of the pump and the fuel cell stack, and the other end connected to the first line at a second point positioned between an inlet of the pump and the fuel cell stack; a heater provided in the second line to heat the coolant flowing along the second line; and a third line configured to pass through an air conditioning unit, connected to the first line between the first point and an outlet of the fuel cell stack, and configured to allow a part of the coolant to circulate therein.

First claim

What is claimed is:

1. A fuel cell system comprising:
a first line configured to pass through a fuel cell stack and allow a coolant to circulate therein;
a pump provided in the first line and configured to allow the coolant to flow;
a second line having a first end connected to the first line at a first point positioned between an outlet of the pump and the fuel cell stack, and a second end connected to the first line at a second point positioned between an inlet of the pump and the fuel cell stack;
a heater provided in the second line and configured to heat the coolant flowing along the second line;
a third line configured to pass through an air conditioning unit, connected to the first line between the first point and an outlet of the fuel cell stack, and configured to allow the coolant to circulate therein;
a temperature measuring unit configured to measure a temperature of the coolant circulating along the second and third lines in a cold start state; and
a control unit configured to:
block the coolant from flowing into the second line when the cold start state ends,
compare the measured temperature of the coolant with a target temperature, and
control an inflow rate of the coolant to be supplied to the fuel cell stack from the third line when the measured temperature of the coolant is lower than the target temperature.

2. The fuel cell system of claim 1 , wherein a first end of the third line is connected to the first line between the pump and the first point, and a second end of the third line is connected to the first line between the pump and the second point.

3. The fuel cell system of claim 1 , comprising:
an ion filter provided in the third line and configured to filter out ions contained in the coolant passing through the air conditioning unit.

4. The fuel cell system of claim 1 , comprising:
a first valve provided in the first line at the first point, connected to the first end of the second line, and configured to switch a flow path of the coolant to the heater or the fuel cell stack.

5. The fuel cell system of claim 4 , wherein when the coolant flowing into the fuel cell stack is blocked at the first point by the first valve, the coolant circulates along the second line and the third line.

6. The fuel cell system of claim 4 , wherein when the measured temperature of the coolant is lower than the target temperature, the control unit is configured to control the inflow rate of the coolant so that the inflow rate of the coolant is lower than a predetermined flow rate.

7. The fuel cell system of claim 6 , wherein the control unit is configured to control the inflow rate of the coolant by adjusting an opening degree of the first valve.

8. The fuel cell system of claim 6 , wherein the control unit is configured to control the inflow rate of the coolant by adjusting a rotational speed of the pump.

9. The fuel cell system of claim 6 , wherein the control unit is configured to control the inflow rate of the coolant by adjusting an opening degree of the first valve and a rotational speed of the pump.

10. The fuel cell system of claim 1 , wherein the temperature measuring unit comprises at least one of a first temperature sensor configured to measure a temperature of the coolant between the fuel cell stack and the first point or a second temperature sensor configured to measure a temperature of the coolant between the second end of the second line and the pump.

11. The fuel cell system of claim 1 , further comprising: a fourth line having a first end connected to the first line at a front side of a radiator, and a second end connected to the first line at a rear side of the radiator,
wherein the first line passes through the radiator arranged between the pump and the outlet of the fuel cell stack.

12. The fuel cell system of claim 11 , further comprising:
a second valve provided in the first line and positioned between the pump and the radiator, wherein the second valve is connected to the first end of the fourth line and an outlet end of the third line, and configured to switch a flow path of the coolant to the radiator or the fuel cell stack.

13. A method of operating a fuel cell system, where the fuel cell system includes: a pump to circulate a coolant along a first line passing through a fuel cell stack; a second line having a first end connected to the first line at a first point positioned between an outlet of the pump and the fuel cell stack, and a second end connected to the first line at a second point positioned between an inlet of the pump and the fuel cell stack; a heater provided in the second line to heat the coolant flowing along the second line; and a third line passing through an air conditioning unit and connected to the first line at a point positioned between the first point and an outlet of the fuel cell stack so as to allow the coolant to circulate therein, the method comprising:
cutting off, by a first valve, the coolant flowing into the fuel cell stack at the first point, and circulating the coolant along the second line and the third line in a cold start state;
measuring, by a temperature sensor, a temperature of the coolant circulating along the second and third lines;
cutting off, by the first valve, the coolant flowing into the second line at the first point after the cold start state ends;
comparing, by a controller, the measured temperature of the coolant with a target temperature; and
in response to determining that the measured temperature of the coolant is lower than the target temperature, controlling, by the controller, an inflow rate of the coolant to be supplied to the fuel cell stack from the third line.

14. The method of claim 13 , wherein the temperature of the coolant is measured at least one of a position between the fuel cell stack and the first point or a position between the second end of the second line and the pump.

15. The method of claim 13 , wherein when the measured temperature of the coolant is lower than the target temperature, the inflow rate of the coolant to be introduced into the fuel cell stack is controlled to be lower than a predetermined flow rate.

16. The method of claim 15 , wherein in controlling the inflow rate of the coolant, the inflow rate is controlled by adjusting an opening degree of the first valve provided in the first line at the first point and connected to the first end of the second line.

17. The method of claim 15 , wherein the inflow rate of the coolant is controlled by adjusting a rotational speed of the pump.

18. The method of claim 15 , wherein the inflow rate of the coolant is controlled by adjusting a rotational speed of the pump and adjusting an opening degree of the first valve provided at the first point and connected to the first end of the second line.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Lee Jin Hun
• Kwon Oh Tak
• Jang Wook Il
• Park Hun Woo
• Kim Tae Geun

Classifications

• H01M8/04358

  of the coolant · CPC title

• H01M8/04723

  of the coolant · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M8/04029 Primary

  Heat exchange using liquids · CPC title

• H01M8/04225

  during start-up · CPC title