Soft, absorbent sheets having high absorbency and high caliper, and methods of making soft, absorbent sheets
US-2017121912-A1 · May 4, 2017 · US
US11293141B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11293141-B2 |
| Application number | US-201917265006-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jun 13, 2019 |
| Priority date | Aug 1, 2018 |
| Publication date | Apr 5, 2022 |
| Grant date | Apr 5, 2022 |
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A fabric for a web-producing machine, such as a papermaker's machine for producing paper, tissue or board, contains a machine-side and a paper-side. The fabric further contains MD-yarns and CD-yarns interwoven with each other in a predetermined repeat pattern. The MD-yarns 12 have a non-circular cross-section, and a width-to-height aspect ratio of the MD-yarns 12 is greater than 10:1, preferably at least 11:1. Furthermore, a web-producing machine, such as a papermaker's machine for producing paper, tissue or board, contains a fabric of the above described type, where the fabric is preferably applied in a dryer section of the web-producing machine.
Opening claim text (preview).
The invention claimed is: 1. A fabric for a web-producing machine, the fabric being a double-layer fabric comprising: a machine-side; a paper-side; and an upper layer and a lower layer forming the double-layer fabric; MD-yarns having a non-circular cross-section, wherein said MD-yarns, which have the non-circular cross-section, include upper layer MD-yarns in said upper layer and lower layer MD-yarns in said lower layer, wherein a width-to-height aspect ratio of said MD-yarns is greater than 10:1; and CD-yarns interwoven with said MD-yarns in a predetermined repeat pattern resulting in the fabric being a dryer fabric of a papermaker's machine for producing paper, tissue or board; said upper layer MD-yarns interlacing with said CD-yarns; and said lower layer MD-yarns interlacing with said CD-yarns; wherein said upper layer MD-yarns do not intersect with said lower layer MD-yarns; and wherein the fabric includes at least two groups of said CD-yarns with differently dimensioned cross-sections. 2. The fabric according to claim 1 , wherein the width-to-height aspect ratio of said MD-yarns is not greater than 15:1. 3. The fabric according to claim 1 , wherein a width of said MD-yarns is between 2.0 mm and 2.4 mm. 4. The fabric according to claim 1 , wherein some of said CD yarns are disposed along their complete path between said upper layer MD-yarns and said lower layer MD-yarns, thus, not being visible from said paper-side and/or said machine-side of the fabric, whereas remaining said CD-yarns are at least partly visible from said paper-side and/or said machine-side of the fabric. 5. The fabric according to claim 1 , wherein said MD-yarns and/or said CD-yarns are made of monofilaments. 6. The fabric according to claim 1 , wherein said MD-yarns have a flattened shape with a flat upper surface side and a flat lower surface side, wherein said flat upper surface side and said flat lower surface side extend substantially parallel to each other. 7. The fabric according to claim 1 , wherein said MD-yarns have an octagonal cross-section. 8. The fabric according to claim 1 , wherein: said CD-yarns have a circular cross-section; and a diameter of said CD-yarns is not smaller than 0.5 mm and/or not larger than 1.0 mm. 9. The fabric according to claim 1 , wherein the fabric contains at least a first group of said CD-yarns with a circular cross-section of a first diameter and a second group of said CD-yarns with a circular cross-section of a second diameter, the second diameter being greater than the first diameter, wherein a ratio of the second diameter to the first diameter is between 2:1 and 1:1. 10. The fabric according to claim 1 , wherein the fabric is flat woven and contains a seam area for making the fabric endless, wherein said seam area has seam loops formed by said MD-yarns for implementing a pintle joint. 11. The fabric according to claim 1 , wherein the width-to-height aspect ratio of said MD-yarns is at least 11:1. 12. The fabric according to claim 2 , wherein the width-to-height aspect ratio of said MD-yarns is not greater than 12:1. 13. The fabric according to claim 3 , wherein the width of said MD-yarns is 2.2 mm, and/or the height of said MD-yarns is 0.2 mm. 14. The fabric according to claim 5 , wherein said monofilaments are selected from the group of a polymeric material, a PET, a PPS, a PCTA and a POK. 15. The fabric according to claim 9 , wherein the ratio of the second diameter to the first diameter is 3:2. 16. The fabric according to claim 1 , wherein a height of said MD-yarns is between 0.1 mm and 0.3 mm. 17. A web-producing machine, comprising: a dryer section; and a double layer fabric including: a machine-side, a paper-side, and an upper layer and a lower layer forming the double-layer fabric, MD-yarns having a non-circular cross-section, wherein said MD-yarns, which have the non-circular cross-section, include upper layer MD-yarns in said upper layer and lower layer MD-yarns in said lower layer, wherein a width-to-height aspect ratio of said MD-yarns is greater than 10:1, and CD-yarns interwoven with said MD-yarns in a predetermined repeat pattern resulting in the fabric being a dryer fabric of a papermaker's machine for producing paper, tissue or board; said upper layer MD-yarns interlacing with said CD-yarns, and said lower layer MD-yarns interlacing with said CD-yarns, wherein said upper layer MD-yarns do not intersect with said lower layer MD-yarns; wherein the fabric includes at least two groups of said CD-yarns with differently dimensioned cross-sections; and wherein the fabric is applied in said dryer section of the web-producing machine. 18. A fabric for a web-producing machine, the fabric comprising: a machine-side; a paper-side; MD-yarns having a non-circular cross-section, wherein a width-to-height aspect ratio of said MD-yarns being greater than 10:1; and CD-yarns interwoven with said MD-yarns in a predetermined repeat pattern resulting in the fabric being a dryer fabric of a papermaker's machine for producing paper, tissue or board; wherein the fabric contains at least two groups of said CD-yarns with differently dimensioned cross-sections; wherein the fabric contains at least a first group of said CD-yarns with a circular cross-section of a first diameter and a second group of said CD-yarns with a circular cross-section of a second diameter, the second diameter being greater than the first diameter, wherein a ratio of the second diameter to the first diameter is between 2:1 and 1:1; and wherein said CD-yarns of said second group are not visible from said paper-side and/or said machine-side of the fabric, whereas said CD-yarns of said first group are at least partly visible from said paper-side and/or said machine-side of the fabric.
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