Phosphor, method for producing a phosphor and use of a phosphor

Patent metadata

Field	Value
Publication number	US-11292965-B2
Application number	US-202016890577-A
Country	US
Kind code	B2
Filing date	Jun 2, 2020
Priority date	Oct 8, 2013
Publication date	Apr 5, 2022
Grant date	Apr 5, 2022

Abstract

A phosphor and a method for making the phosphor are disclosed. In an embodiment a phosphor for emission of red light includes Sr(SraCa1-a)Si2Al2N6:Eu, wherein x is 0.8<x≤1, wherein between 0.1% and 5% inclusive of the Sr, Ca and/or Sr/Ca lattice sites are replaced by Eu, wherein the parameter value a is between 0.6 and 1.0 inclusive, wherein the phosphor has a structure comprising (Si/Al)N4 tetrahedra arranged in a 3D network, in which layers in an a-c plane are linked in a b-direction, and wherein pure Sr positions and positions having a mixed Sr/Ca population are intercalated between the network, layer by layer.

First claim

What is claimed is:

1. A method for producing a phosphor comprising Sr(Sr a Ca 1-a )Si 2 Al 2 N 6 :Eu, wherein between 0.1% and 5% inclusive of the Sr, Ca and/or Sr/Ca lattice sites are replaced by Eu, wherein the parameter value a is between 0.6 and 1.0 inclusive, wherein the phosphor has a structure comprising (Si/Al)N 4 tetrahedra arranged in a 3D network, in which layers in an a-c plane are linked in a b-direction, wherein pure Sr positions and positions having a mixed Sr/Ca population are intercalated between the network, layer by layer, wherein the phosphor is configured to emit red light, and wherein the phosphor is configured to provide a full-width at half maximum between at least 70 nm and at most 84 nm, the method comprising:
providing reactants in a solid state for Sr, Al, Si and Eu and optionally for Ca;
mixing the reactants;
heating the reactants under a nitrogen atmosphere or under a forming gas atmosphere to a first temperature of at least 1500° C. and forming a calcined cake; and
comminuting the calcined cake to provide the phosphor,
wherein heating the reactants comprising adding the following substances as melting agent and/or as flux: LiF, LiCl, NaF, NaCl, SrCl 2 , SrF 2 , CaCl 2 , CaF 2 , BaCl 2 , BaF 2 , NH 4 Cl, NH 4 F, KF, KCl, MgF 2 , MgCl 2 , AlF 3 , H 3 BO 3 , B 2 O 3 , Li 2 B 4 O 7 , NaBO 2 , Na 2 B 4 O 7 or LiBF 4 .

2. The method according to claim 1 ,
wherein the reactants for Sr, Al and/or Ca is a pure metal, a metal alloy, a silicide, a nitride, an oxynitride, an oxide, a halide or a mixture thereof,
wherein the reactant for Si is a silicon metal, a silicon nitride, an alkaline earth metal silicide, a silicon diimide or a mixture thereof, and
wherein the reactant for Eu is at least one of an europium metal, an europium oxide, an europium nitride, or a europium halide.

3. The method according to claim 1 , further comprising, after comminuting the calcined cake, calcinating the phosphor at a second temperature of at least 1500° C. under the forming gas atmosphere.

4. The method according to claim 3 , wherein the second temperature of at least 1 5 00° C. is maintained for at least 2 h.

5. The method according to claim 1 , wherein the first temperature of at least 1500° C. is maintained for at least 2 h.

6. A method for producing a phosphor comprising Sr(Sr a Ca 1-a )Si 2 Al 2 N 6 :Eu, wherein between 0.1% and 5% inclusive of the Sr, Ca and/or Sr/Ca lattice sites are replaced by Eu, wherein the parameter value a is between 0.6 and 1.0 inclusive, wherein, in an x-ray structure analysis, the phosphor in orthorhombic description exhibits a reflection (R) having Miller indices 1 2 1, wherein the phosphor is configured to emit red light, and wherein the phosphor is configured to provide a full-width at half maximum between at least 70 nm and at most 84 nm, the method comprising:
providing reactants in a solid state for Sr, Al, Si and Eu and optionally for Ca;
mixing the reactants;
heating the reactants under a nitrogen atmosphere or under a forming gas atmosphere to a first temperature of at least 1500° C. and forming a calcined cake;
comminuting the calcined cake to provide the phosphor; and
after comminuting the calcined cake, calcinating the phosphor at a second temperature of at least 1500° C. under the forming gas atmosphere.

7. A method for producing a phosphor comprising Sr(Sr a Ca 1-a )Si 2 Al 2 N 6 :Eu, wherein between 0.1% and 5% inclusive of the Sr, Ca and/or Sr/Ca lattice sites are replaced by Eu, wherein the parameter value a is between 0.6 and 1.0 inclusive, wherein the phosphor has a structure comprising (Si/Al)N 4 tetrahedra arranged in a 3D network, in which layers in an a-c plane are linked in a b-direction, wherein pure Sr positions and positions having a mixed Sr/Ca population are intercalated between the network, layer by layer, wherein the phosphor is configured to emit red light, and wherein the phosphor is configured to provide a full-width at half maximum between at least 70 nm and at most 84 nm, the method comprising:
providing reactants in a solid state for Sr, Al, Si and Eu and optionally for Ca,
mixing the reactants,
heating the reactants under a nitrogen atmosphere or under a forming gas atmosphere to a first temperature of at least 1500° C. and forming a calcined cake, and
comminuting the calcined cake to provide the phosphor,
wherein the reactants are Ca 3 N 2 , Sr 3 N 2 , AlN, Si 3 N 4 and Eu 2 O 3 ,
wherein the reactants are weighed out such that the following atomic ratio is present: Sr:Ca:Al:Si:Eu=(1+a):(1−a):2:2:y,
wherein y is a proportion of divalent lattice sites which is replaced by Eu,
wherein mixing the reactants comprises mixing the reactants in an oxygen-free and water-free manner in the nitrogen atmosphere,
wherein an added flux is AlF 3 , Li 2 B 4 O 7 and/or LiBF 4 ,
wherein heating the reactants comprises heating the reactants at a temperature of 1650° C.±50° C. under an N 2 /H 2 atmosphere for at least 3 h, and
wherein heating the reactants comprises heating the reactants at a pressure between 0.9 bar and 1.5 bar inclusive.

8. The method according to claim 7 , wherein the phosphor is configured to exhibit a reflection (R) at an angle 2θ between 36.7° and 37.0° in a powder diffractogram on monochromatic irradiation with Cu-Kα1 radiation.

9. The method according to claim 7 , wherein the phosphor has a dominant wavelength between 596 nm and 606 nm inclusive.

10. The method according to claim 7 , wherein the phosphor has a relative absorption maximum in a wavelength range between 410 nm and 450 nm inclusive.

Assignees

• Osram Opto Semiconductors Gmbh
• Osram Gmbh

Inventors

• Fiedler Tim
• Bichler Daniel
• Lange Stefan
• Römer Rebecca
• Jermann Frank
• Thienel Frauke
• Huckenbeck Barbara
• Baumgartner Alexander
• Stöppelkamp Vera
• Bönisch Norbert
• Cui Hailing

Classifications

• H10W90/756

  between a chip and a stacked lead frame, conducting package substrate or heat sink · CPC title

• H10W72/884

  Die-attach connectors and bond wires · CPC title

• C09K11/7774 Primary

  Aluminates · CPC title

• C09K11/77348

  Silicon Aluminium Nitrides or Silicon Aluminium Oxynitrides · CPC title

• C09K11/7721 Primary

  Aluminates · CPC title