Sheet processing machine and sheet processing method

Patent metadata

Field	Value
Publication number	US-11292686-B2
Application number	US-202017023369-A
Country	US
Kind code	B2
Filing date	Sep 17, 2020
Priority date	Sep 20, 2019
Publication date	Apr 5, 2022
Grant date	Apr 5, 2022

Abstract

A sheet processing machine stores sheets transported by a transport unit. The sheet processing machine includes: a reel on which a first end side of a tape is wound; a first stepper motor that rotates the reel about a rotation axis of the reel; a drum configured to wind up a second end side of the tape together with the sheets to form a winding body together with the tape and the sheets; a second stepper motor that rotates the drum about a rotation axis of the drum; and circuitry configured to change an interval between the sheets wound on the drum by controlling a rotation of the first stepper motor and the second stepper motor based on a parameter indicating a condition of the winding body.

First claim

The invention claimed is:

1. A sheet processing machine for storing sheets transported by a transport unit, the sheet processing machine comprising:
a reel on which a first end side of a tape is wound;
a first stepper motor that rotates the reel about a rotation axis of the reel;
a drum configured to wind up a second end side of the tape together with the sheets to form a winding body together with the tape and the sheets;
a second stepper motor that rotates the drum about a rotation axis of the drum; and
circuitry configured to
calculate a diameter or a radius of the winding body based on a rotation angle of the drum and a length of the tape wound on the drum; and
change an interval between the sheets wound on the drum by controlling rotation of the first stepper motor and the second stepper motor based on a parameter indicating a condition of the winding body, the parameter being the diameter or the radius of the winding body.

2. The sheet processing machine according to claim 1 , further comprising:
a movement detector that detects a movement amount of the tape between the reel and the drum, wherein
the circuitry is further configured to
obtain the rotation angle of the drum based on a number of operation steps of the second stepper motor, and
obtain the length of the tape wound on the drum based on the movement amount of the tape detected by the movement detector.

3. A sheet processing machine for storing sheets transported by a transport unit, the sheet processing machine comprising:
a reel on which a first end side of a tape is wound;
a first stepper motor that rotates the reel about a rotation axis of the reel;
a drum configured to wind up a second end side of the tape together with the sheets to form a winding body together with the tape and the sheets;
a second stepper motor that rotates the drum about a rotation axis of the drum; and
circuitry configured to
calculate a diameter or a radius of the winding body in each of two states where the rotation angles of the drum are different from each other,
determine that there is an abnormality in a case that the difference between two diameters or radii of the winding body in each of the two states exceeds a predetermined range, and
change an interval between the sheets wound on the drum by controlling rotation of the first stepper motor and the second stepper motor based on a parameter indicating a condition of the winding body, the parameter being the diameter or the radius of the winding body.

4. A sheet processing machine for storing sheets transported by a transport unit, the sheet processing machine comprising:
a reel on which a first end side of a tape is wound;
a first stepper motor that rotates the reel about a rotation axis of the reel;
a drum configured to wind up a second end side of the tape together with the sheets to form a winding body together with the tape and the sheets;
a second stepper motor that rotates the drum about a rotation axis of the drum; and
circuitry configured to
change an interval between the sheets wound on the drum by controlling rotation of the first stepper motor and the second stepper motor based on a parameter indicating a condition of the winding body,
reduce a winding speed of the winding body from a first winding speed to a second winding speed and then increase the winding speed from the second winding speed to the first winding speed, between winding one of the sheets and winding a next one of the sheets, and
control the transport unit, and change a transport speed of the transport unit and the first winding speed according to the changed transport speed.

5. The sheet processing machine according to claim 4 , wherein the second winding speed is 0.

6. The sheet processing machine according to claim 4 , wherein the circuitry is further configured to control an adjustment of a tension applied to the tape suspended between the reel and the drum, by control of the rotation of the first stepper motor and the rotation of the second stepper motor.

7. The sheet processing machine according to claim 6 , wherein the circuitry is further configured to adjust a change rate of the winding speed by tension adjustment.

8. A sheet processing machine for storing sheets transported by a transport unit, the sheet processing machine comprising:
a reel on which a first end side of a tape is wound;
a first stepper motor that rotates the reel about a rotation axis of the reel;
a drum configured to wind up a second end side of the tape together with the sheets to form a winding body together with the tape and the sheets;
a second stepper motor that rotates the drum about a rotation axis of the drum; and
circuitry configured to
calculate a number of sheets capable of being further wound up by the drum based on a length of the tape that is wound on the reel and an interval between the sheets, the interval between the sheets being a set interval, and
change the interval between the sheets wound on the drum by controlling rotation of the first stepper motor and the second stepper motor based on a parameter indicating a condition of the winding body.

9. The sheet processing machine according to claim 8 , wherein the circuitry is further configured to calculate the length of the tape that is wound on the reel, based on a rotation amount of the reel, a length of the tape fed out from the reel, and a thickness of the tape.

10. The sheet processing machine according to claim 9 , wherein the circuitry is further configured to calculate the rotation amount of the reel based on a number of operation steps of the first stepper motor.

11. A sheet processing machine for storing sheets transported by a transport unit, the sheet processing machine comprising:
a reel on which a first end side of a tape is wound;
a first stepper motor that rotates the reel about a rotation axis of the reel;
a drum configured to wind up a second end side of the tape together with the sheets to form a winding body together with the tape and the sheets;
a second stepper motor that rotates the drum about a rotation axis of the drum;
circuitry configured to change an interval between the sheets wound on the drum by controlling rotation of the first stepper motor and the second stepper motor based on a parameter indicating a condition of the winding body; and
a non-transitory storage memory configured to store an indication of the interval between the sheets wound on the drum, wherein
the reel and the drum are configured to feed out the sheets wound on the drum, by reverse rotation, and
the circuitry is further configured to
control rotation of the first stepper motor and the second stepper motor so that an interval between the sheets fed out from the drum and transported by the transport unit is different from the interval between the sheets wound on the drum,
control a feeding speed of the winding body based on the interval between the sheets stored in the non-transitory storage memory, and
reduce the feeding speed from a first feeding speed to a second feeding speed and then increase the feeding speed from the second feeding speed to the first feeding speed, during a time period of feeding one of the sheets and feeding a next sheet.

Assignees

• Glory Kogyo Kk

Inventors

• Tachibana Yusaku
• Yokawa Takeshi
• Kataoka Yuya
• Nada keisuke
• Tanaka Daiki

Classifications

• B65H2515/31

  Tensile forces · CPC title

• B65H2511/30

  Numbers, e.g. of windings or rotations · CPC title

• B65H2515/10

  Mass, e.g. mass flow rate; Weight; Inertia · CPC title

• B65H2301/4143

  Performing winding process · CPC title

• B65H2515/32

  Torque e.g. braking torque · CPC title