Operational characteristics of screens in thermal imaging

Patent metadata

Field	Value
Publication number	US-11292195-B2
Application number	US-201616089065-A
Country	US
Kind code	B2
Filing date	Sep 28, 2016
Priority date	Sep 28, 2016
Publication date	Apr 5, 2022
Grant date	Apr 5, 2022

Abstract

In an example, a method includes acquiring a thermal image of a reflector within an additive manufacturing apparatus through a screen. An energy profile of the thermal image of the reflector may be determined and, based on the energy profile, an operational characteristic of the screen may be determined.

First claim

The invention claimed is:

1. A method comprising:
acquiring, by a sensor, a thermal image of a reflector within an additive manufacturing apparatus through a screen, the thermal image generated using thermal energy produced by an annular heat source, the sensor positioned in a center of the annular heat source;
determining, using at least one processor, an energy profile of the thermal image of the reflector; and
determining, using the at least one processor and based on the energy profile, an operational characteristic of the screen.

2. A method according to claim 1 comprising acquiring a plurality of thermal images of the reflector as the reflector is moved through a field of view of a thermal imaging apparatus.

3. A method according to claim 1 in which determining an energy profile of the thermal image comprises determining at least of:
i. an absolute acquired energy measurement;
ii. a difference between acquired energy measurements corresponding to different locations in the thermal image;
iii. an energy gradient within the thermal image; and
iv. a presence of an energy level outside a predetermined threshold in at least one location of the thermal image.

4. A method according to claim 1 in which determining an energy profile of the thermal image comprises acquiring a plurality of thermal images of the reflector as the reflector is moved through a field of view of an thermal imaging apparatus and comparing the thermal images to identify thermal anomalies which are in the same location in at least two images.

5. A method according to claim 1 in which determining an operational characteristic comprises determining a presence of a deposit on the screen.

6. A method according to claim 5 in which determining an energy profile comprises determining, in at least a region of the thermal image, a thermal anomaly and determining an operational characteristic comprises determining a presence of a deposit on the screen in the region of the thermal anomaly.

7. A method according to claim 1 further comprising generating, using at least one processor and based on the operational characteristic, an output indicative of a maintenance operation for the screen.

8. A heating apparatus comprising:
an annular heat source;
a thermally transmissive screen;
a radiation sensor positioned in a center of the annular heat source and configured to sense energy having passed through the screen; and
processing circuitry, wherein:
the annular heat source is configured to transmit energy via the thermally transmissive screen and the radiation sensor is to sense energy returned via the thermally transmissive screen; and
the processing circuitry is programmed to determine, from the energy sensed by the radiation sensor, a measured energy profile of a reference object, identify any departure from an anticipated energy profile of the reference object, and thereby to determine a thermal transmission characteristic of the thermally transmissive screen.

9. A heating apparatus according to claim 8 which comprises an additive manufacturing heating apparatus to heat a build material in an additive manufacturing process.

10. A heating apparatus according to claim 8 , in which the radiation sensor is to determine a plurality of temperatures corresponding to a plurality of regions in a measurement field.

11. A heating apparatus according to claim 8 comprising a plurality of independently controllable heat sources.

12. A heating apparatus according to claim 8 in which the reference object comprises a diffusely reflecting thermal reflector.

13. Additive manufacturing apparatus comprising:
a build material distributor to provide a layer of build material on a print bed of a fabrication chamber, the build material distributor comprising a diffusely reflective surface;
thermal management apparatus; and
processing circuitry;
wherein the thermal management apparatus comprises a heat source, a thermal imager, and a screen through which heat is transmitted into the fabrication chamber and is configured to acquire a thermal image of at least a portion of the fabrication chamber; and
the processing circuitry is configured to identify the surface of the build material distributor in an acquired thermal image and to determine, based on an energy profile of the surface, a thermal transmission characteristic of the screen.

14. Additive manufacturing apparatus according to claim 13 in which the diffusely reflective surface comprises a thermally reflective surface.

15. Additive manufacturing apparatus according to claim 13 in which the build material distributor is, in use of the additive manufacturing apparatus, to traverse at least part of the fabrication chamber and wherein the thermal management apparatus is to acquire a plurality of thermal images, wherein a position of the build material distributor is different in different thermal images.

Assignees

• Hewlett Packard Development Co

Inventors

• Esquius Ferran
• Valero Navazo Juan Manuel
• Alejandre Ignacio
• Comas Esteve

Classifications

• B22F10/80

  Data acquisition or data processing · CPC title

• B22F12/90

  Means for process control, e.g. cameras or sensors · CPC title

• B22F12/63

  Rollers · CPC title

• B22F12/13

  to preheat the material · CPC title

• B22F10/22

  Direct deposition of molten metal · CPC title