Multipaction-proof waveguide filter

Patent metadata

Field	Value
Publication number	US-11289784-B2
Application number	US-202016926560-A
Country	US
Kind code	B2
Filing date	Jul 10, 2020
Priority date	Jul 10, 2020
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

A multipaction-proof waveguide filter includes a main cavity and a number of corrugations extending from the main cavity. The main cavity includes corrugation interconnect regions between the plurality of corrugations. The corrugation interconnect regions include sloped surfaces, and the corrugations include flared nonparallel sidewalk. Due to the introduced sloped surfaces and flares, an increased Q is achieved, improved roll off is observed and multipaction risks are mitigated.

First claim

What is claimed is:

1. A multipaction-proof waveguide filter, the waveguide filter comprising:
a main cavity; and
a plurality of corrugations extending from the main cavity,
wherein:
the main cavity includes corrugation interconnect regions between the plurality of corrugations;
the corrugation interconnect regions include sloped surfaces;
the plurality of corrugations comprise nonparallel sidewalls;
the sloped surfaces of the corrugation interconnect regions are at an angle with respect to an axis of the main cavity; and
the angle is within a range of about 8-28 degrees.

2. The waveguide filter of claim 1 , wherein each corrugation of the plurality of corrugations includes a high-impedance region (HIR) and a low-impedance region (LIR).

3. The waveguide filter of claim 2 , wherein each corrugation of the plurality of corrugations flares out from the main cavity, and wherein the LIR is formed at an interface with the main cavity and the HIR is formed at an end of the corrugation.

4. The waveguide filter of claim 1 , wherein corrugated sidewalls of the plurality of corrugations are at a first angle with respect to an axis of the main cavity, wherein the first angle is greater than 90 degrees and smaller than 180 degrees.

5. The waveguide filter of claim 1 , wherein a count of the plurality of corrugations is greater than three, and wherein heights of the plurality of corrugations vary along a length of the main cavity and reach a maximum height at a midlength of the waveguide filter.

6. The waveguide filter of claim 5 , wherein the plurality of corrugations and the corrugation interconnect regions are configured to prevent multipaction up to a high applied power of about 1,000,000 W.

7. The waveguide filter of claim 6 , wherein the plurality of corrugations and the corrugation interconnect regions are configured to provide improved insertion loss, return loss and rejection parameters over a waveguide filter with parallel plates.

8. The waveguide filter of claim 6 , wherein the main cavity and the plurality of corrugations are made of a metal plated with silver, wherein the metal comprises at least one of aluminum, brass, invar or copper.

9. A waveguide filter comprising:
two waveguide interfaces;
a main cavity between the two waveguide interfaces; and
a plurality of corrugations having different heights and flaring out of the main cavity,
wherein:
corrugation interconnect regions of the main cavity between the plurality of corrugations include inward-sloped surfaces;
at least two sidewalls of the plurality of corrugations are nonparallel;
the inward-sloped surfaces of the corrugation interconnect regions are at an angle with respect to an axis of the main cavity; and
the angle is within a range of about 8-28 degrees.

10. The waveguide filter of claim 9 , wherein each corrugation of the plurality of corrugations flares out from the main cavity and includes an LIR at an interface with the main cavity and an HIR at an end of the corrugation.

11. The waveguide filter of claim 10 , wherein the at least two sidewalls of the plurality of corrugations are at a first angle with respect to an axis of the main cavity, wherein the first angle is greater than 90 degrees and smaller than 180 degrees.

12. The waveguide filter of claim 9 , wherein the two waveguide interfaces, the main cavity and the plurality of corrugations are made of a metal from a list comprising at least one of aluminum, brass, invar or copper and are silver-plated.

13. The waveguide filter of claim 9 , wherein different heights of the plurality of corrugations reach a maximum height at a midlength of the waveguide filter and are lowest at the two waveguide interfaces.

14. The waveguide filter of claim 9 , wherein the plurality of corrugations and the corrugation interconnect regions exclude parallel plates to prevent multipaction up to a high applied power of about 1,000,000 W.

15. A method comprising:
fabricating a first half-structure including a main cavity and a plurality of corrugations;
fabricating a second half-structure similar to the first half-structure; and
coupling the first half-structure to the second half-structure to form a compaction-proof waveguide filter,
wherein:
the main cavity includes corrugation interconnect regions between the plurality of corrugations;
the corrugation interconnect regions include sloped surfaces;
the plurality of corrugations comprise nonparallel sidewalls;
the sloped surfaces of the corrugation interconnect regions are at an angle with respect to an axis of the main cavity; and
the angle is within a range of about 8-28 degrees.

16. The method of claim 15 , wherein fabricating the first half-structure includes creating each corrugation of the plurality of corrugations flaring out from the main cavity and having an LIR formed at an interface with the main cavity and an HIR formed at an end of the corrugation.

17. The method of claim 16 , wherein fabricating the first half-structure includes creating corrugated sidewalls of the plurality of corrugations having a first angle with respect to an axis of the main cavity, wherein the first angle is greater than 90 degrees and smaller than 180 degrees.

18. The method of claim 17 , wherein:
the first half-structure and the second half-structure are made of metal and plated with silvers; and
the metal comprises at least one of aluminum, brass, invar or copper.

Assignees

• Lockheed Corp

Inventors

• Wrigley Jason Stewart
• Kee Andrew Jason

Classifications

• H01P1/209 Primary

  comprising one or more branching arms or cavities wholly outside the main waveguide · CPC title

• H01P1/211 Primary

  Waffle-iron filters; Corrugated structures · CPC title