Rotary switch and circuit interrupter including the same

Patent metadata

Field	Value
Publication number	US-11289294-B2
Application number	US-201916507679-A
Country	US
Kind code	B2
Filing date	Jul 10, 2019
Priority date	Jul 10, 2019
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

A rotary switch includes a housing having an interior and an exterior, a plurality of moving contacts entirely disposed within the interior of the housing, a plurality of stationary contacts disposed partially within the interior of the housing and extending to an exterior of the housing, and a rotary element coupled to the plurality of moving contacts and being structured to rotate between a closed state where at least one of the plurality moving contacts contact a corresponding one of the plurality of stationary contacts and an open state where the plurality of moving contacts and the plurality of stationary contacts are separated.

First claim

What is claimed is:

1. A rotary switch comprising:
a housing having an interior and an exterior;
a plurality of moving contacts entirely disposed within the interior of the housing;
a plurality of stationary contacts disposed partially within the interior of the housing and extending to an exterior of the housing; and
a rotary element comprising a cylindrical shaft, the rotary element being coupled to the plurality of moving contacts and being structured to rotate between a closed state where at least one of the plurality of moving contacts contact a corresponding one of the plurality of stationary contacts and an open state where the plurality of moving contacts and the plurality of stationary contacts are separated,
wherein the rotary element is structured such that, in order for the rotary element to rotate between the closed state and the open state, current must flow concentrically around an axis of the shaft.

2. The rotary switch of claim 1 , further comprising:
a conductive element structured to electrically couple a first one of the plurality of moving contacts to a second one of the plurality of moving contacts.

3. The rotary switch of claim 1 , further comprising:
a first conductive element structured to electrically couple a first one of the plurality of moving contacts to a second one of the plurality of moving contacts when the rotary element is in the closed state; and
a number of second conductive elements each structured to electrically couple two of the plurality of moving contacts when the rotary element is in the closed state and when the rotary element is in the open state.

4. The rotary switch of claim 1 , wherein the rotary element includes a stator assembly and a rotor assembly structured to rotate about the stator assembly; and wherein the plurality of moving contacts are coupled to the rotor assembly such that the plurality of moving contacts rotate in conjunction with rotation of the rotor assembly.

5. The rotary switch of claim 4 , wherein the rotary element includes a spring structured to bias the rotor assembly to one of the closed state and the open state.

6. The rotary switch of claim 4 , further comprising a bearing assembly disposed between the stator assembly and the rotor assembly and being structured to reduce friction when the rotor assembly rotates.

7. The rotary switch of claim 1 , wherein the rotary element includes a spring structured to bias the rotary element to one of the closed state and the open state.

8. The rotary switch of claim 7 , further comprising:
a number of solenoids structured to interact with the rotary element such that the number of solenoids latch the rotary element in the closed state when activated.

9. The rotary switch of claim 1 , wherein the rotary element includes a moving magnet and a pair of fixed magnets; wherein the moving magnet is coupled to the rotary assembly such that the moving magnet rotates in conjunction with rotation of the rotary element; wherein the moving magnet is structured to contact one of the pair of fixed magnets when the rotary element is in the closed state and to contact the other of the pair of fixed magnets when the rotary element is in the open state.

10. The rotary switch of claim 1 , wherein the plurality of moving contacts is two moving contacts and the plurality of stationary contacts is two stationary contacts.

11. The rotary switch of claim 1 , wherein the plurality of moving contacts is four moving contacts and the plurality of stationary contacts is two stationary contacts.

12. The rotary switch of claim 1 , wherein the housing is vacuum sealed such that the interior of the housing is in vacuum.

13. The rotary switch of claim 12 , further comprising:
a plurality of seals, each disposed at a corresponding opening of the housing and structured to seal the interior of the housing from the exterior of the housing.

14. The rotary switch of claim 1 , wherein the housing has a substantially cylindrical shape.

15. The rotary switch of claim 1 , wherein the housing has a tapered cylindrical shape such that a central portion of the housing has a greater diameter than end portions of the housing.

16. A circuit breaker structured to electrically couple between a power source and a load, the circuit breaker comprising:
a number of rotary switches structured to electrically coupled between the power source and the load, each of the number of rotary switches comprising:
a housing having an interior and an exterior;
a plurality of moving contacts entirely disposed within the interior of the housing;
a plurality of stationary contacts disposed partially within the interior of the housing and extending to an exterior of the housing; and
a rotary element comprising a cylindrical shaft, the rotary element being coupled to the plurality of interior contacts and being structured to rotate between a closed state where at least one of the plurality of moving contacts contact a corresponding one of the plurality of stationary contacts and an open state where the plurality of moving contacts and the plurality of stationary contacts are separated; and

control elements structured to control the rotary element to change between the closed state and the open state,
wherein, for each of the number of rotary switches, with respect to a plane in which the entire shaft axis lies and which bifurcates the shaft, the rotary element is symmetric with respect to the plane.

17. The circuit breaker of claim 16 , further comprising:
a solid state switch electrically connected in parallel with a first of the number of rotary switches.

18. The circuit breaker of claim 17 , wherein a second of the number of rotary switches is electrically connected in series with a parallel combination of the first of the number of rotary switches and the solid state switch.

19. A rotary switch comprising:
a plurality of first contacts;
a plurality of second contacts;
a rotary element comprising a cylindrical shaft, the rotary element being coupled to the plurality of first contacts and being structured to rotate between a closed state where at least one of the plurality first contacts contact a corresponding one of the plurality of second contacts and an open state where the plurality of first contacts and the plurality of second contacts are separated; and
a number of latching elements structured to latch the rotary element in the open state or the closed state,
wherein the rotary element is structured such that, in order for the rotary element to rotate between the closed state and the open state, current must flow concentrically around an axis of the shaft.

20. The rotary switch of claim 19 , wherein the number of latching elements includes at least one of a spring, a solenoid, and a magnet.

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Nojima Geraldo
• Chen Steven
• Griffin Robert P
• Ashtekar Koustubh D

Classifications

• H01H33/38

  using electromagnet · CPC title

• H01H50/42

  Auxiliary magnetic circuits, e.g. for maintaining armature in, or returning armature to, position of rest, for damping or accelerating movement · CPC title

• H01H51/01

  Relays in which the armature is maintained in one position by a permanent magnet and freed by energisation of a coil producing an opposing magnetic field {(H01H51/02 - H01H51/26 take precedence)} · CPC title

• H01H71/323

  with rotatable armature · CPC title

• H01H33/36

  using dynamo-electric motor · CPC title