Inductor and EMI filter including the same

Patent metadata

Field	Value
Publication number	US-11289252-B2
Application number	US-201816473863-A
Country	US
Kind code	B2
Filing date	Jan 2, 2018
Priority date	Jan 3, 2017
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

An inductor includes a first magnetic body having a toroidal shape and having a ferrite; and a second magnetic body configured to be different from the first magnetic body and including a metal ribbon, wherein the second magnetic body includes an outer magnetic body disposed on an outer circumferential surface of the first magnetic body and an inner magnetic body disposed on an inner circumferential surface of the first magnetic body, and each of the outer magnetic body and inner magnetic body is wound in a plurality of layers in a circumferential direction of the first magnetic body.

First claim

The invention claimed is:

1. An inductor, comprising:
a first magnetic body having a toroidal shape, the first magnetic body comprising ferrite; and
a second magnetic body configured to be different from the first magnetic body, the second magnetic body comprising a metal ribbon,
wherein the second magnetic body comprises:
an outer magnetic body disposed on an outer circumferential surface of the first magnetic body; and
an inner magnetic body disposed on an inner circumferential surface of the first magnetic body,
wherein each of the outer magnetic body and the inner magnetic body is wound in multiple layers in a circumferential direction of the first magnetic body, and
wherein each of the outer magnetic body and the inner magnetic body includes a plurality of areas having different numbers of winding layers.

2. The inductor according to claim 1 , wherein the metal ribbon included in the outer magnetic body and the inner magnetic body is a Fe-based nanocrystalline metal ribbon.

3. The inductor according to claim 2 , wherein a thickness of the first magnetic body is greater than a thickness of each of the outer magnetic body and the inner magnetic body in a diameter direction of the first magnetic body.

4. The inductor according to claim 3 , wherein a thickness ratio between the inner magnetic body and the first magnetic body in the diameter direction ranges from 1:80 to 1:16, and
wherein a thickness ratio between the outer magnetic body and the first magnetic body in the diameter direction ranges from 1:80 to 1:16.

5. The inductor according to claim 2 , wherein magnetic permeability of each of the outer magnetic body and the inner magnetic body is different from magnetic permeability of the first magnetic body,
wherein a thickness of each of the outer magnetic body and the inner magnetic body is less than a thickness of the first magnetic body in a diameter direction of the first magnetic body, and
wherein a saturation magnetic flux density of each of the outer magnetic body and the inner magnetic body is greater than a saturation magnetic flux density of the first magnetic body.

6. The inductor according to claim 3 , wherein the thickness of the outer magnetic body and the thickness of the inner magnetic body are same as each other in the diameter direction.

7. The inductor according to claim 6 , wherein the thickness of each of the inner magnetic body and the outer magnetic body in the diameter direction ranges from 190 μm to 210 μm.

8. An EMI filter, comprising:
an inductor; and
a capacitor,
wherein the inductor comprises:
a first magnetic body having a toroidal shape, the first magnetic body comprising ferrite;
a second magnetic body configured to be different from the first magnetic body, the second magnetic body comprising a metal ribbon, the second magnetic body comprising an outer magnetic body disposed on an outer circumferential surface of the first magnetic body and an inner magnetic body disposed on an inner circumferential surface of the first magnetic body; and
coils wound around the first magnetic body, the outer magnetic body and the inner magnetic body,
wherein each of the outer magnetic body and the inner magnetic body is wound in multiple layers in a circumferential direction of the first magnetic body, and
wherein each of the outer magnetic body and the inner magnetic body includes a plurality of areas having different numbers of winding layers.

9. The EMI filter according to claim 8 , wherein a thickness ratio between the inner magnetic body and the first magnetic body in a diameter direction of the first magnetic body ranges from 1:80 to 1:16, and
wherein a thickness ratio between the outer magnetic body and the first magnetic body in the diameter direction ranges from 1:80 to 1:16.

10. The EMI filter according to claim 9 , wherein a thickness of each of the inner magnetic body and the outer magnetic body in the diameter direction ranges from 190 μm to 210 μm.

11. The inductor according to claim 1 , wherein the second magnetic body has a toroidal shape.

12. The inductor according to claim 1 , wherein the outer circumferential surface of the first magnetic body is adhered to the outer magnetic body by a first adhesive, and
wherein the inner circumferential surface of the first magnetic body is adhered to the inner magnetic body by a second adhesive.

13. The inductor according to claim 12 , wherein each of the first and second adhesives includes at least one of epoxy-based resin, acrylic resin, silicon-based resin, or varnish.

14. The inductor according to claim 1 , wherein the second magnetic body is not disposed on at least one of a boundary between a top surface and the outer circumferential surface of the first magnetic body, a boundary between the top surface and the inner circumferential surface of the first magnetic body, a boundary between a bottom surface and the outer circumferential surface of the first magnetic body, or a boundary between the bottom surface and the inner circumferential surface of the first magnetic body.

15. The inductor according to claim 1 , wherein the second magnetic body is disposed on not only a top surface of the first magnetic body but also a bottom surface of the first magnetic body.

16. The inductor according to claim 8 , wherein thicknesses of the outer and inner magnetic bodies which are disposed on a region around which the coil is wound, are greater than thicknesses of the outer and inner magnetic bodies, which are disposed on a region around which the coil is not wound.

17. The EMI filter according to claim 8 ,
wherein the coil comprises
a first coil; and
a second coil being opposite the first coil,
wherein, as the plurality of areas, the outer magnetic body comprises:
a first region; and
a second region, the number of the winding layer of the outer magnetic body in the second region being greater than the number of the winding layer of the outer magnetic body in the first region, and
wherein, as the plurality of areas, the inner magnetic body comprises:
a third region; and
a fourth region, the number of the winding layer of the inner magnetic body in the fourth region being greater than the number of the winding layer of the inner magnetic body in the third region.

18. The EMI filter according to claim 17 , wherein the first coil is disposed on the second region but is not disposed on the first region, and
wherein the second coil is disposed on the fourth region but is not disposed on the third region.

19. The EMI filter according to claim 8 , wherein the coil comprises a first coil and a second coil being opposite the first coil, and
wherein the second magnetic body is disposed so as to cover a top surface, the outer circumferential surface, a bottom surface, and the inner circumferential surface of the first magnetic body in each of the regions around which the first coil and the second coil are wound.

Assignees

• Lg Innotek Co Ltd

Inventors

• Lee Mi Jin
• Song Ji Yeon
• Kim Yu Seon
• Lim Jong Wook
• Bae Seok
• Lee Sang Won

Classifications

• H01F3/08

  made from powder (powder coatings on sheets H01F3/02; on strips or ribbons H01F3/04; on wires H01F3/06) · CPC title

• H01F2017/065

  Core mounted around conductor to absorb noise, e.g. EMI filter · CPC title

• H01F2003/106

  Magnetic circuits using combinations of different magnetic materials · CPC title

• H01F1/344

  Ferrites, e.g. having a cubic spinel structure (X2+O)(Y23+O3), e.g. magnetite Fe3O4 · CPC title

• H01F2017/0093

  Common mode choke coil · CPC title