Thin film multivariate optical element and detector combinations, thin film optical detectors, and downhole optical computing systems

Patent metadata

Field	Value
Publication number	US-11287368-B2
Application number	US-201816346466-A
Country	US
Kind code	B2
Filing date	Jul 13, 2018
Priority date	Jul 13, 2018
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

The disclosed embodiments include thin film multivariate optical element and detector combinations, thin film optical detectors, and downhole optical computing systems. In one embodiment, a thin film multivariate optical element and detector combination includes at least one layer of multivariate optical element having patterns that manipulate at least one spectrum of optical signals. The thin film multivariate optical element and detector combination also includes at least one layer of detector film that converts optical signals into electrical signals. The thin film optical detector further includes a substrate. The at least one layer of multivariate optical element and the at least one layer of detector film are deposited on the substrate.

First claim

What is claimed is:

1. A thin film multivariate optical element, detector, and conveyance combination, comprising:
a conveyance deployed in a borehole of a hydrocarbon well, the conveyance being a wireline, slickline, coiled tubing, drill pipe, production tubing, fiber optic cable, or downhole tracker;
at least one layer of multivariate optical element formed from a flexible material and having patterns that manipulate at least one spectrum of optical signals while the thin film multivariate optical element and detector combination is deployed in a downhole environment, wherein manipulation of the at least one spectrum of optical signals by the patterns improves at least one correlation between the at least one spectrum of optical signals and at least one property of a downhole sample;
at least one layer of detector film that converts the manipulated optical signals into electrical signals; and
a substrate, wherein the at least one layer of multivariate optical element and the at least one layer of detector film are deposited on the substrate,
wherein the at least one layer of multivariate optical element, the at least one layer of detector film, and the substrate are deployed downhole along a section of the conveyance.

2. The thin film multivariate optical element and detector combination of claim 1 , further comprising:
a bottom layer of detector film that is deposited on the substrate;
a top layer of detector film that is deposited on the bottom layer of detector film;
a bottom layer of multivariate optical element that is deposited on the top layer of detector film; and
a top layer of multivariate optical element that is deposited on the bottom layer of multivariate element.

3. The thin film multivariate optical element and detector combination of claim 2 , further comprising:
at least two layers of multivariate optical elements that are deposited between the top layer of multivariate optical element and the bottom layer of multivariate optical element; and
at least two layers of detector films that are deposited between the top layer of detector film and the bottom layer of detector film.

4. The thin film multivariate optical element and detector combination of claim 1 , further comprising:
a bottom layer of multivariate optical element that is deposited on the substrate;
a bottom layer of detector film that is deposited on the bottom layer of multivariate optical element;
a top layer of detector film that is deposited on the bottom layer of detector film; and
a top layer of multivariate optical element that is deposited on the top layer of top layer of detector film.

5. The thin film multivariate optical element and detector combination of claim 1 , further comprising:
a first surface area of the at least one layer of detector films;
a second surface area of the at least one layer of detector films;
a first layer of the at least one multivariate optical element that is stacked over the first surface area; and
a second layer of the at least one multivariate optical element that is stacked over the second surface area.

6. The thin film multivariate optical element and detector combination of claim 1 , wherein each layer of the at least one layer of multivariate optical element is less than 100 μm thick, and wherein each layer of the at least one layer of detector film is less than 100 μm thick.

7. The thin film multivariate optical element and detector combination of claim 1 , wherein the substrate is formed from a flexible material.

8. The thin film multivariate optical element and detector combination of claim 7 , wherein the substrate has an adhesive surface that is affixed to a downhole tool deployed in a downhole location.

9. The thin film multivariate optical element and detector combination of claim 1 , wherein the optical signals pass through the substrate before reaching the at least one layer of multivariate optical element.

10. The thin film multivariate optical element and detector combination of claim 9 , wherein the substrate is formed from a material having material properties that generate a spectral pattern that manipulates the at least one spectrum of the optical signals.

11. The thin film multivariate optical element and detector combination of claim 1 , wherein the substrate is formed from a material having material properties that convert the manipulated optical signals into electrical signals.

12. The thin film multivariate optical element and detector combination of claim 1 , further comprising a reflective layer positioned between the at least one layer of detector film and the substrate, where a portion of the optical signals passed through the at least one layer of detector film is reflected back to the at least one layer of detector film.

13. A thin film optical detector and conveyance combination, comprising:
a conveyance deployed in a wellbore, the conveyance being a wireline, slickline, coiled tubing, drill pipe, production tubing, fiber optic cable, or downhole tracker;
a first detector film formed from a flexible material and having material properties that generate a spectral pattern that manipulates at least one spectrum of optical signals while the thin film optical detector is deployed in a downhole environment, wherein manipulation of the at least one spectrum of optical signals by the spectral pattern improves at least one correlation between the at least one spectrum of optical signals and at least one property of a downhole sample; and
a substrate, wherein the first detector film is deposited over the substrate,
wherein the first detector film and the substrate are deployed downhole along a section of the conveyance.

14. The thin film optical detector of claim 13 , further comprising a second detector film deposited between the first detector film and the substrate, wherein the second detector film comprises material properties that convert the manipulated optical signals into electrical signals.

15. The thin film optical detector of claim 14 , further comprising:
a third detector film having material properties that generate a spectral pattern that further manipulates the at least one spectrum of the optical signals; and
a fourth detector film having material properties that convert the manipulated optical signals into electrical signals,
wherein the third detector film is deposited in between the second detector film and the fourth detector film, and
wherein the fourth detector film is deposited in between the third detector film and the substrate.

16. The thin film optical detector of claim 13 , wherein the substrate is formed from a flexible material.

17. The thin film optical detector of claim 13 , wherein the substrate is formed from a material having properties that convert the manipulated optical signals into electrical signals.

18. A downhole optical computing system, comprising:
a conveyance deployed in a wellbore, the conveyance being a wireline, slickline, coiled tubing, drill pipe, production tubing, fiber optic cable, or downhole tracker;
an optical source that transmits optical signals downhole;
at least one layer of multivariate optical element that receives optical signals, wherein the at least one layer of multivariate optical element is formed from a flexible material, wherein the at least one layer of multivariate optical element generates a spectral pattern that manipulates at least one spectrum of optical signals while the downhole optical computing system is deployed in a downhole environment, and wherein manipulation of the at least one spectrum of optic

Assignees

• Halliburton Energy Services Inc

Inventors

• Li Jian
• Price James M
• Dai Bin
• Jones Christopher Michael
• Stark Daniel
• Maida Jr John Laureto

Classifications

• G01J2003/1226

  Interference filters · CPC title

• G01J2003/2833

  and memorised spectra collection · CPC title

• G01J3/0202 Primary

  Mechanical elements; Supports for optical elements · CPC title

• G01N2201/129

  Using chemometrical methods · CPC title

• G01J3/28

  Investigating the spectrum (using colour filters G01J3/51) · CPC title