Water heaters with real-time hot water supply determination

Patent metadata

Field	Value
Publication number	US-11287144-B2
Application number	US-201916527873-A
Country	US
Kind code	B2
Filing date	Jul 31, 2019
Priority date	Jul 31, 2019
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

A water heating system can include a water heater having a tank, and a first temperature sensor disposed toward a top end of the tank to measure a first temperature and a second temperature sensor disposed toward a bottom end of the tank to measure a second temperature. The water heating system can further include a controller communicably coupled to the first temperature sensor and the second temperature sensor, where the controller determines an amount of heated water in the tank based on a plurality of algorithms and measurements made by the first and second temperature sensors. The plurality of algorithms solves for at least one calculated temperature for at least one point between a first location of the first temperature sensor and a second location of the second temperature sensor, where the at least one calculated temperature is used to determine the amount of heated water in the tank.

First claim

What is claimed is:

1. A water heating system, comprising:
a water heater comprising a tank, an inlet line, and an outlet line, wherein the inlet line provides unheated water to the tank, and wherein the outlet line draws heated water from the tank;
a first temperature sensor disposed toward a top end of the tank, wherein the first temperature sensor measures a first temperature of water toward the top end of the tank;
a second temperature sensor disposed toward a bottom end of the tank, wherein the second temperature sensor measures a second temperature of the water toward the bottom end of the tank; and
a controller communicably coupled to the first temperature sensor and the second temperature sensor, wherein the controller determines an amount of heated water in the tank based on a plurality of algorithms and measurements made by the first temperature sensor toward the top end of the tank and the second temperature sensor toward the bottom end of the tank,
wherein the plurality of algorithms solves for at least one calculated temperature for at least one point between a first location of the first temperature sensor and a second location of the second temperature sensor along a height of the tank, wherein the amount of heated water in the tank is determined using the at least one calculated temperature; wherein if the amount of heated water in the tank is below a threshold value, the controller is configured to operate one or more components of the water heating systemto increase the amount of heated water to a predetermined value.

2. The system of claim 1 , wherein the at least one calculated temperature generated by the plurality of algorithms is unassociated with a temperature sensor at the at least one point between the first location and the second location in the tank.

3. The system of claim 1 , wherein the controller determines the amount of heated water in the tank without information as to a capacity of the tank.

4. The system of claim 1 , wherein the controller determines the amount of heated water in the tank without information regarding a flow rate of the heated water at the outlet line.

5. The system of claim 1 , wherein the controller determines the amount of heated water in the tank without information regarding a flow rate of the unheated water at the inlet line.

6. The system of claim 1 , wherein the water heater further comprises a heating system communicably coupled to the controller, wherein the heating system provides heat to the unheated water in the tank, wherein the controller controls operation of the heating system, wherein the controller turns off the heating system when a temperature within the tank measured by the first temperature sensor or the second temperature sensors exceeds a maximum threshold value.

7. The system of claim 1 , wherein the amount of heated water in the tank of the water heater is determined substantially instantaneously relative to when the first temperature sensor measures the first temperature and the second temperature sensor measures the second temperature.

8. The system of claim 1 , wherein the amount of heated water in the tank of the water heater is determined after any quantity of heated water is withdrawn from the tank.

9. The system of claim 1 , wherein the controller automatically determines the amount of heated water in the tank once the heated water stops being withdrawn from the tank of the water heater.

10. The system of claim 1 , wherein the amount of heated water in tank is further determined using a set point value of the tank.

11. The system of claim 1 , wherein the at least one point is spaced substantially equidistantly between the first location of the first temperature sensor and the second location of the second temperature sensor along the height of the tank.

12. The system of claim 1 , wherein the at least one calculated temperature comprises at least three calculated temperatures for at least three points.

13. A controller, comprising:
a control engine that is configured to:
communicate with a first temperature sensor and a second temperature sensor to receive a plurality of measurements associated with heated water within a tank of a water heater, wherein the first temperature sensor is disposed toward a top end of the tank and measures a first temperature of water toward the top end of the tank, and wherein the second temperature sensor is disposed toward a bottom end of the tank and measures a second temperature of water toward the bottom end of the tank; and
determine, using the plurality of measurements and a plurality of algorithms, how much heated water is currently available within the tank of the water heater,
wherein the plurality of algorithms solves for at least one calculated temperature at a plurality of points between a first location of the first temperature sensor and a second location of the second temperature sensor along a height of the tank, wherein an amount of heated water in the tank is determined using the at least one calculated temperature; wherein if the amount of heated water in the tank is below a threshold value, the control engine is configured to operate one or more components of the water heater to increase the amount of heated water to a predetermined value.

14. The controller of claim 13 , wherein the control engine is further configured to:
determine, using the plurality of algorithms, an amount of time before a minimal amount of heated water becomes available for use within the tank of the water heater when the heated water currently available within the tank of the water heater is less than a threshold value for a hot water application.

15. A non-transitory computer-readable medium comprising instructions that, when executed by a hardware processor, perform a method for determining a supply of heated water from a water heater in real-time, the method comprising:
measuring, using a first temperature sensor disposed toward a top end of a tank of the water heater, at least one first temperature of a fluid toward the top end of the tank of the water heater, wherein the fluid comprises heated water;
measuring, using a second temperature sensor disposed toward a bottom end of the tank of the water heater, at least one second temperature of the fluid toward the bottom end of the tank of the water heater; and
determining, using a plurality of algorithms, the at least one first temperature toward the top end of the tank, and the at least one second temperature toward the bottom end of the tank, an amount of heated water available for immediate use from the water heater,
wherein the plurality of algorithms solves for at least one calculated temperature at a plurality of points between a first location of the first temperature sensor and a second location of the second temperature sensor along a height of the tank, wherein the amount of heated water in the tank is determined using the at least one calculated temperature; wherein if the amount of heated water in the tank is below a threshold value, operating one or more components of the water heater to increase the amount of heated water to a predetermined value.

16. The non-transitory computer-readable medium of claim 15 , further comprising:
determining, when the amount of heated water falls below a threshold value, a first amount of time to generate a subsequent amount of heated water to meet the threshold value.

17. The non-transitory computer-readable medium of claim 16 , wherein the first amount of time to generate the subsequent amount of heated water to meet the threshold value is applied to a volume that

Assignees

• Rheem Mfg Co

Inventors

• Porwal Piyush
• Gharia Shreya

Classifications

• F24D2240/24

  Placed at centre position · CPC title

• F24D2240/20

  Placed at top position · CPC title

• F24D2240/243

  Vertically centred · CPC title

• F24D2240/26

  Vertically distributed at fixed positions, e.g. multiple sensors distributed over the height of a tank, or a vertical inlet distribution pipe having a plurality of orifices · CPC title

• F24D2220/048

  Level sensors, e.g. water level sensors · CPC title