Method for operating a gas burner appliance

Patent metadata

Field	Value
Publication number	US-11287131-B2
Application number	US-201916553489-A
Country	US
Kind code	B2
Filing date	Aug 28, 2019
Priority date	Aug 28, 2018
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

In an example method for operating a gas burner appliance, during burner-on-phases, a gas/air mixture having a defined mixing ratio of gas and air is provided to a burner chamber. The gas/air mixture is provided by a mixing device that mixes an air flow with a gas flow. The air flow is provided by a fan in such a way that the fan speed of the fan depends on a desired burner load. During burner-on-phases, the combustion quality is monitored on the basis of a signal provided by a combustion quality sensor. The defined mixing ratio of gas and air of the gas/air mixture can be calibrated on the basis of the signal provided by the combustion quality sensor.

First claim

The invention claimed is:

1. A method for operating a gas burner appliance comprising:
providing, during burner-on-phases, defined gas/air mixture having a defined mixing ratio of gas and air to a burner chamber of the gas burner appliance for combusting the defined gas/air mixture within the burner chamber,
wherein the defined gas/air mixture is provided by a mixing device mixing an air flow with a gas flow,
wherein the mixing device has at least two Venturi nozzles connected in parallel;
wherein the air flow is provided by a fan in such a way that a fan speed of the fan depends on a desired burner load of the gas burner appliance,
wherein a fan speed range of the fan defines a modulation range of the gas burner appliance,
wherein the defined mixing ratio of gas and air of the gas/air mixture is controlled over the modulation range of the gas burner appliance by a gas regulating valve,
wherein the gas regulating valve has a pneumatic controller controlling the mixing ratio of gas and air on the basis of a pressure difference between a gas pressure of the gas flow in a gas pipe and a reference pressure,
wherein either an air pressure of the air flow or an ambient pressure is used as the reference pressure, wherein the pressure difference between the gas pressure and the reference pressure is determined and controlled pneumatically,
wherein, during burner-on-phases, the combustion quality is monitored on the basis of a signal provided by a combustion quality sensor,
wherein the defined mixing ratio of gas and air of the defined gas/air mixture can be calibrated on the basis of the signal provided by the combustion quality sensor, by adjusting a position of a throttle, and;
wherein the calibration of the gas/air mixture is performed in such a way that at least one of the Venturi nozzles of the mixing device is closed while at least one of the Venturi nozzles of the mixing device is opened.

2. The method of claim 1 , wherein during a regular combustion mode of the gas burner appliance, the number of opened Venturi nozzles of the mixing device depends on the burner load.

3. The method of claim 2 , wherein at relatively high burner loads more Venturi nozzles of the mixing device are opened than at relatively low burner loads.

4. The method of claim 1 , further comprising performing the calibration by at least determining an offset value to adjust the position of the throttle.

5. The method of claim 4 , wherein:
the offset value is determined during a calibration mode of the gas burner appliance with a defined number of the Venturi nozzles of the mixing device being closed and a defined number of the Venturi nozzles of the mixing device being opened,
the offset value is used without adjustment for a regular combustion mode of the gas burner appliance in which the same number of the Venturi nozzles of the mixing device is closed and the same defined number of the Venturi nozzles of the mixing device is opened as in the calibration mode of the gas burner appliance in which the offset value has been determined,
the offset value is used with adjustment for a regular combustion mode of the gas burner appliance in which a different number of the Venturi nozzles of the mixing device is closed and a different number of the Venturi nozzles of the mixing device is opened as in the calibration mode of the gas burner appliance in which the off-set value has been determined.

6. The method of claim 5 , wherein
for the adjustment of the offset value, the offset value is multiplied with a factor dependent upon the ratio between a flow section provided by the Venturi nozzles being open during the regular combustion mode of the gas burner appliance and a flow section provided by the Venturi nozzles or each Venturi nozzle being open during the calibration mode of the gas burner appliance in which the offset value has been determined.

7. The method of claim 1 , wherein:
the air flow is provided by an air duct and a gas flow is provided by a gas duct,
the fan sucks in the air flowing through the air duct and the gas flowing through the gas duct,
the gas regulating valve and the throttle are positioned within the gas duct.

Assignees

• Ademco Inc

Inventors

• Blaauwwiekel Piet

Classifications

• F23N2239/04

  Gaseous fuels · CPC title

• F23D14/045 Primary

  with a plurality of burner bars assembled together, e.g. in a grid-like arrangement · CPC title

• F23N2227/20

  Calibrating devices · CPC title

• F23N3/087

  using mechanical means · CPC title

• F23N2241/08

  Household apparatus · CPC title