Valve assembly for a charging device

Patent metadata

Field	Value
Publication number	US-11286844-B2
Application number	US-201917054412-A
Country	US
Kind code	B2
Filing date	May 17, 2019
Priority date	May 22, 2018
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

The invention relates to a valve assembly (10) for a charging device, in particular for a wastegate of an exhaust gas turbocharger, comprising a spindle (100), a lever arm (110) coupled to the spindle (100), and a valve unit (200). The lever arm (110) has a connecting element (112), designed as at least partially spherical, and the valve unit (200) has an accommodation region (212) with at least one first conical accommodation surface (214) in which the connecting element (112) is arranged.

First claim

The invention claimed is:

1. A valve assembly ( 10 ) for a charging device, in particular for a wastegate of an exhaust gas turbocharger, comprising
a spindle ( 100 );
a lever arm ( 110 ) coupled to the spindle ( 100 ); and
a valve unit ( 200 ),
characterized in that the lever arm ( 110 ) has a connecting element ( 112 ), designed as at least partially spherical, and the valve unit ( 200 ) has an accommodation region ( 212 ) with at least one first conical accommodation surface ( 214 ) in which the connecting element ( 112 ) is arranged and characterized in that the accommodation region ( 212 ) has a second conical accommodation surface ( 216 ) and characterized in that the valve unit ( 200 ) has a valve disk ( 210 ) and a cover ( 220 ), wherein the first conical accommodation surface ( 214 ) is designed in the valve disk ( 210 ), and the second conical accommodation surface ( 216 ) is designed in the cover ( 220 ), and
wherein the cover ( 220 ) has a centrally arranged through passage ( 222 ) and recesses ( 224 ) which are distributed across a periphery of the through passage ( 222 ) and define arms ( 226 ).

2. The valve assembly according to claim 1 , characterized in that the valve disk ( 210 ) has a projection ( 211 ) and the first conical accommodation surface ( 214 ) is designed as a surface inside of the projection ( 211 ).

3. The valve assembly according to claim 1 , characterized in that anti-rotation means are provided between spindle ( 100 ) or lever arm ( 110 ) and valve unit ( 200 ).

4. The valve assembly according to claim 3 , characterized in that the anti-rotation means are designed as at least one stop, wherein the connecting element ( 112 ), designed as at least partially spherical, has a flattened portion ( 113 ) on at least one side, said flattened portion(s) forming a stop together with an inner wall ( 212 a ) of the projection ( 211 ); or
wherein the projection ( 211 ) has a recess ( 211 b ) and the connecting element ( 112 ), designed as at least partially spherical has an extension ( 114 ), wherein the extension ( 114 ) is arranged in the recess ( 211 b ) and forms a stop together with corresponding lateral walls of the recess ( 211 b ).

5. The valve assembly according to claim 4 , wherein the connecting element ( 112 ), designed as at least partially spherical, has a flattened portion ( 113 ) on at least two or three sides.

6. The valve assembly according to claim 1 , characterized in that the cover ( 220 ) is designed as a sheet metal part.

7. The valve assembly according to claim 6 , wherein the cover ( 220 ) has spring-elastic properties.

8. A turbine arrangement for a charging device comprising
at least one turbine housing;
a turbine wheel arranged in the turbine housing; and
a valve assembly ( 10 ) according to claim 1 .

9. A charging device for an internal combustion engine comprising a turbine arrangement according to claim 8 .

10. The valve assembly according to claim 1 , characterized in that the valve unit ( 200 ) has a valve disk ( 210 ) and a closing element ( 230 ), wherein parts of the first and the second conical accommodation surfaces ( 214 , 216 ) are designed predominantly in the valve disk ( 210 ).

11. The valve assembly according to claim 10 , characterized in that one part of the first and second conical accommodation surfaces ( 214 , 216 ) is designed in the closing element ( 230 ).

12. The valve assembly according to claim 1 , characterized in that the valve unit ( 200 ) has a valve disk ( 210 ) and a closing element ( 230 ), wherein parts of the first conical accommodation surfaces ( 214 ) are designed predominantly in the valve disk ( 210 ).

13. The valve assembly according to claim 12 , characterized in that the connecting element ( 112 ) has a flattened portion ( 115 ) on a side facing the valve disk ( 210 ), said flattened portion forming a stop together with the valve disk ( 210 ).

14. The valve assembly according to claim 12 , characterized in that one part of the first conical accommodation surfaces ( 214 ) is designed in the closing element ( 230 ).

15. The valve assembly according to claim 14 , characterized in that the second accommodation surface ( 216 ) is the one which is arranged farther away from a sealing surface ( 218 ) of the valve disk ( 210 ), and the part of the second accommodation surface ( 216 ) arranged in the closing element ( 230 ) is designed so that it presses the connecting element ( 112 ) into the first accommodation surface ( 214 ) during joining.

16. The valve assembly according to claim 12 , characterized in that the valve disk ( 210 ) has a projection ( 211 ), wherein the accommodation region ( 212 ) is designed as a recess in the projection ( 211 ), and wherein the parts of the first and second conical accommodation surfaces ( 214 , 216 ) are designed predominantly as wall surfaces of the recess.

17. The valve assembly according to claim 16 , characterized in that the accommodation region ( 212 ) has an opening ( 211 c ) in the axial direction, wherein the lever arm ( 110 ) extends through the opening ( 211 c ).

Assignees

• Borgwarner Inc

Inventors

• Penth Jakob
• Mueller Christoph
• Cossmann Christian
• Umlauff Alexander
• Rott Werner
• Rapp Florian
• Scholz Georg
• Weber Patrick

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01D17/10 Primary

  Final actuators (valves in general F16K {; blades with variable camber F01D5/148}) · CPC title

• F05D2220/40

  in turbochargers · CPC title

• F16C11/0623

  Construction or details of the socket member · CPC title

• F01D17/105

  by passing part of the fluid · CPC title