Footwear article including circular knit structures

Patent metadata

Field	Value
Publication number	US-11286591-B2
Application number	US-201916394575-A
Country	US
Kind code	B2
Filing date	Apr 25, 2019
Priority date	Dec 16, 2016
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

An aspect of the disclosure is a footwear article. The footwear article includes a double layer knitted upper having a foot bed, an upper portion continuous with the foot bed, an ankle opening, and an inner void for receiving a foot of a wearer. The double layer knitted upper has an outer knit layer defining an exterior surface of the double layer knitted upper. The double layer knitted upper also has an inner knit layer monolithically knit to the outer knit layer. The inner knit layer has a plurality of inner knit regions that spatially correspond to the plurality of outer knit regions of the outer knit layer. The outer knit layer and the inner knit layer substantially define the foot bed and the upper portion of the double layer knitted upper.

First claim

The invention claimed is:

1. A footwear article, comprising:
an outer circular-knit layer defining an exterior surface, the outer circular-knit layer having a plurality of outer knit regions; and
an inner circular-knit layer coupled to the outer circular-knit layer, the inner circular-knit layer configured to be disposed adjacent at least a portion of the outer circular-knit layer when folded into the outer circular-knit layer thereby forming at least a portion of an inner void,
wherein the inner circular-knit layer has a plurality of inner knit regions each having a different knit construction that spatially corresponds to a portion of a foot and the plurality of outer knit regions of the outer circular-knit layer when folded into the outer circular-knit layer.

2. The footwear article of claim 1 , wherein the inner circular-knit layer covers only a portion of the outer circular-knit layer when folded into the outer circular-knit layer.

3. The footwear article of claim 1 , further comprising a mid-sole positioned between the outer circular-knit layer and the inner circular-knit layer.

4. The footwear article of claim 1 , wherein the outer circular-knit layer and the inner circular-knit layer each define a tubular knitted shape.

5. The footwear article of claim 1 , wherein the inner circular-knit layer is monolithically knit to the outer circular-knit layer.

6. The footwear article of claim 1 , wherein one or more of the inner knit layer and the outer knit layer comprises a toe portion and wherein the toe portion has a cushioned knit construction.

7. A footwear article, comprising:
an outer knit layer defining an exterior; and
an inner knit layer coupled to the outer knit layer, the inner knit layer configured to be disposed adjacent at least a portion of the outer knit layer when folded into the outer knit layer thereby forming at least a portion of an inner void,
wherein the inner knit layer is folded into the outer knit layer such that each of the inner knit layer and the outer knit layer has a plurality of knit regions each having a different knit construction that spatially corresponds to one another and at least one portion of a foot of a wearer and wherein the outer knit layer and the inner knit layer is a monolithic circular knitted fabric.

8. The footwear article of claim 7 , wherein the inner knit layer covers only a portion of the outer knit layer when folded into the outer knit layer.

9. The footwear article of claim 7 , further comprising a mid-sole positioned between the outer knit layer and the inner knit layer along the foot bed.

10. The footwear article of claim 7 , wherein the outer knit layer and the inner knit layer each define a tubular knitted shape.

11. The footwear article of claim 7 , wherein the inner knit layer is monolithically knit to the outer knit layer.

12. The footwear article of claim 7 , wherein one or more of the inner knit layer and the outer knit layer comprises a toe portion and wherein the toe portion has a cushioned knit construction.

13. The footwear article of claim 7 , further comprising a sole attached to one or more of the inner knit layer or the outer knit layer.

14. The footwear article of claim 7 , wherein one or more of the inner knit layer or the outer knit layer is circular knit.

15. A footwear article, comprising:
a first knit layer; and
a second knit layer coupled to the first knit layer, the second knit layer configured to be disposed adjacent at least a portion of the first knit layer when folded into or around the first knit layer,
wherein each of the second knit layer and the first knit layer has a plurality of knit regions each having a different knit construction that spatially corresponds to one another and at least one portion of a foot of a wearer when the second layer is folded into or around the first knit layer.

16. The footwear article of claim 15 , further comprising a sole attached to at least a foot bed of one or more of the first knit layer or the second knit layer.

17. The footwear article of claim 15 , wherein one or more of the first knit layer or the second knit layer is circular knit.

Assignees

• North Face Apparel Corp

Inventors

• Ly John

Classifications

• A43B1/04 Primary

  braided, knotted, knitted or crocheted · CPC title

• D10B2501/043

  Footwear · CPC title

• A43B23/0235

  Different layers of different material · CPC title

• D04B1/108

  Gussets, e.g. pouches or heel or toe portions · CPC title

• D04B7/32

  tubular goods · CPC title