Thermoplastic resin composition

Patent metadata

Field	Value
Publication number	US-11286383-B2
Application number	US-201917054731-A
Country	US
Kind code	B2
Filing date	Oct 28, 2019
Priority date	Oct 31, 2018
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

Provided is a thermoplastic resin composition which includes: a first graft copolymer including a C4 to C10 alkyl (meth)acrylate-based monomer unit, a C1 to C3 alkyl-substituted styrene-based monomer unit, and a vinyl cyan-based monomer unit; a second graft copolymer including a C4 to C10 alkyl (meth)acrylate-based monomer unit, an alkyl-unsubstituted styrene-based monomer unit, and a vinyl cyan-based monomer unit; a first styrene-based copolymer including a C1 to C3 alkyl-substituted styrene-based monomer unit and a vinyl cyan-based monomer unit; a second styrene-based copolymer including an alkyl-unsubstituted styrene-based monomer unit and a vinyl cyan-based monomer unit; and an olefin-based copolymer including a C1 to C3 alkyl (meth)acrylate-based monomer unit. The thermoplastic resin composition exhibits remarkably excellent chemical resistance and remarkably excellent appearance characteristics while maintaining basic properties.

First claim

The invention claimed is:

1. A thermoplastic resin composition comprising:
a first graft copolymer including a C 4 to C 10 alkyl (meth)acrylate-based monomer unit, a C 1 to C 3 alkyl-substituted styrene-based monomer unit, and a vinyl cyan-based monomer unit;
a second graft copolymer including a C 4 to C 10 alkyl (meth)acrylate-based monomer unit, an alkyl-unsubstituted styrene-based monomer unit, and a vinyl cyan-based monomer unit;
a first styrene-based copolymer including a C 1 to C 3 alkyl-substituted styrene-based monomer unit and a vinyl cyan-based monomer unit;
a second styrene-based copolymer including an alkyl-unsubstituted styrene-based monomer unit and a vinyl cyan-based monomer unit; and
an olefin-based copolymer including a C 1 to C 3 alkyl (meth)acrylate-based monomer unit.

2. The thermoplastic resin composition of claim 1 , wherein the first graft copolymer further includes an alkyl-unsubstituted styrene-based monomer unit.

3. The thermoplastic resin composition of claim 1 , wherein the first graft copolymer and the second graft copolymer have cores having mutually different average particle diameters.

4. The thermoplastic resin composition of claim 1 , wherein the first graft copolymer has a core having an average particle diameter of 300 to 500 nm.

5. The thermoplastic resin composition of claim 1 , wherein the second graft copolymer has a core having an average particle diameter of 50 to 150 nm.

6. The thermoplastic resin composition of claim 1 , wherein the olefin-based copolymer includes a C 2 to C 4 olefin-based monomer unit and the C 1 to C 3 alkyl (meth)acrylate-based monomer unit in a weight ratio of 85:15 to 65:35.

7. The thermoplastic resin composition of claim 1 , wherein the olefin-based copolymer has a weight-average molecular weight of 50,000 to 200,000 g/mol.

8. The thermoplastic resin composition of claim 1 , which includes, with respect to 100 parts by weight of the sum of the first graft copolymer, the second graft copolymer, the first styrene-based copolymer, and the second styrene-based copolymer,
0.01 to 2 parts by weight of the olefin-based copolymer.

9. The thermoplastic resin composition of claim 1 , which includes, with respect to 100 parts by weight of the sum of the first graft copolymer, the second graft copolymer, the first styrene-based copolymer, and the second styrene-based copolymer,
0.5 to 1 part by weight of the olefin-based copolymer.

10. The thermoplastic resin composition of claim 1 , wherein the sum of the content of the first graft copolymer and the content of the second graft copolymer is 10 to 35 parts by weight with respect to 100 parts by weight of the sum of the first graft copolymer, the second graft copolymer, the first styrene-based copolymer, and the second styrene-based copolymer.

11. The thermoplastic resin composition of claim 10 , wherein a weight ratio of the first graft copolymer and the second graft copolymer is 1.5:1 to 10:1.

12. The thermoplastic resin composition of claim 1 , wherein the sum of the content of the first styrene-based copolymer and the content of the second styrene-based copolymer is 65 to 90 parts by weight with respect to 100 parts by weight of the sum of the first graft copolymer, the second graft copolymer, the first styrene-based copolymer, and the second styrene-based copolymer.

13. The thermoplastic resin composition of claim 12 , wherein the first styrene-based copolymer is included in an amount of 14 to 20 parts by weight with respect to 100 parts by weight of the sum of the first graft copolymer, the second graft copolymer, the first styrene-based copolymer, and the second styrene-based copolymer.

14. The thermoplastic resin composition of claim 1 , which includes, with respect to 100 parts by weight of the sum of the first graft copolymer, the second graft copolymer, the first styrene-based copolymer, and the second styrene-based copolymer:
5 to 30 parts by weight of the first graft copolymer;
0.1 to 15 parts by weight of the second graft copolymer;
2 to 25 parts by weight of the first styrene-based copolymer; and
50 to 80 parts by weight of the second styrene-based copolymer.

15. The thermoplastic resin composition of claim 1 , which includes, with respect to 100 parts by weight of the sum of the first graft copolymer, the second graft copolymer, the first styrene-based copolymer, and the second styrene-based copolymer:
10 to 15 parts by weight of the first graft copolymer;
5 to 8 parts by weight of the second graft copolymer;
14 to 16 parts by weight of the first styrene-based copolymer;
62 to 66 parts by weight of the second styrene-based copolymer; and
0.3 to 0.6 part by weight of the olefin-based copolymer.

Assignees

• Lg Chemical Ltd

Inventors

• Sung Da Eun
• Hwang Yong Yeon
• Park Chun Ho
• An Yong Hee
• Jang Jeong Min

Classifications

• C08F220/14

  Methyl esters {, e.g. methyl (meth)acrylate} · CPC title

• C08L25/12 Primary

  with unsaturated nitriles · CPC title

• C08L51/003 Primary

  grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds (C08L51/04, C08L51/06 take precedence) · CPC title

• C08L2205/025

  containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure · CPC title

• C08F4/04 Primary

  Azo-compounds · CPC title