VIG unit lamination

Patent metadata

Field	Value
Publication number	US-11285703-B2
Application number	US-201917057739-A
Country	US
Kind code	B2
Filing date	May 24, 2019
Priority date	May 24, 2018
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

The present disclosure relates to a laminated vacuum insulated glass (VIG) unit (1) comprising: a vacuum insulated glass (VIG) unit (11) comprising at least two thermally tempered glass sheets (11a, 11b) separated by a plurality of support structures (12) distributed in a gap (13) between the tempered glass sheets (11a, 11b), and a lamination layer (2) arranged between one of the thermally tempered glass sheets (11a, 11b) of the vacuum insulated glass (VIG) unit (11) and a further sheet (3). The thickness (Th1) of the lamination layer (2) is between 0.25 mm and 3 mm, such as between 0.4 mm and 3 mm, for example between 0.7 mm and 2.4 mm, and the lamination layer thickness varies (VAR1) with at least 0.1 mm such as at least 0.2 mm, e.g. at least 0.3 mm between the further sheet (3) and the vacuum insulated glass (VIG) unit (11). The disclosure additionally relates to use of a method and use of a system for providing laminated vacuum insulated glass (VIG) units (200).

First claim

The invention claimed is:

1. A laminated vacuum insulated glass (VIG) unit comprising:
a vacuum insulated glass unit comprising at least two thermally tempered glass sheets separated by a plurality of support structures distributed in a gap between the tempered glass sheets; and
a lamination layer arranged between one of the thermally tempered glass sheets of the vacuum insulated glass unit and a further sheet;
wherein a thickness of the lamination layer is between 0.25 mm and 3 mm;
wherein the lamination layer thickness varies by at least 0.1 mm between the further sheet and the one of the thermally tempered glass sheets;
wherein said variation of the lamination layer thickness is defined between neighboring crests and valleys of a surface of the thermally tempered glass sheet bonded to the lamination layer; and
wherein said crests and valleys are crests and valleys originating from roller waves provided during a thermal tempering process provided to thermally temper said thermally tempered glass sheets.

2. A laminated vacuum insulated glass unit according to claim 1 , wherein the thickness of the lamination layer is between 0.4 mm and 3 mm.

3. A laminated vacuum insulated glass unit according to claim 1 , wherein the lamination layer thickness varies with at least 0.2 mm between the further sheet and the vacuum insulated glass unit.

4. A laminated vacuum insulated glass unit according to claim 1 , wherein said lamination layer is arranged proximate to a major surface of the VIG unit comprising a sealed gap evacuation opening.

5. A laminated vacuum insulated glass unit according to claim 4 , wherein said sealed gap evacuation opening is covered by the lamination layer and/or the further sheet.

6. A laminated vacuum insulated glass unit according to claim 1 , wherein said lamination layer is a multi-layer lamination layer.

7. A laminated vacuum insulated glass unit according to claim 6 , wherein said multi-layer lamination layer comprises layers providing different properties.

8. A laminated vacuum insulated glass unit according to claim 1 , wherein the further sheet is a glass sheet.

9. A laminated vacuum insulated glass unit according to claim 1 , wherein said variation of the lamination layer thickness is defined between two crests of the surface of the tempered glass sheet bonded to the lamination layer.

10. A laminated vacuum insulated glass unit according to claim 9 , wherein said two crests are separated by at least two such as at least three, such as at least five further crests in the surface.

11. A laminated vacuum insulated glass unit according to claim 1 , wherein said lamination layer thickness varies with no more than 0.4 mm over at least 90% of the surface of the thermally tempered glass sheet to which the lamination layer bonds.

12. A laminated vacuum insulated glass unit according to claim 1 , wherein said lamination layer thickness varies with no more than 0.3 mm over at least 95% of the surface of the thermally tempered glass sheet to which the lamination layer bonds.

13. A laminated vacuum insulated glass unit according to claim 1 , wherein the further sheet is an annealed glass sheet.

14. A laminated vacuum insulated glass unit according to claim 1 , wherein the lamination layer is provided by means of one or more lamination sheets.

15. A method for providing laminated vacuum insulated glass units according to claim 1 , wherein said method comprises:
providing a lamination assembly comprising
a vacuum insulated glass unit comprising at least two, tempered glass sheets separated by a plurality of support structures distributed in a gap between the tempered glass sheets, and
a lamination layer arranged between one of the tempered glass sheets of the vacuum insulated glass unit and a further sheet,

arranging the lamination assembly between clamping bodies providing clamping surfaces, wherein at least one of said clamping surfaces is configured to be displaced by one or more clamping body displacers to change the distance between the clamping surfaces,
and
operating the one or more clamping body displacers to provide a compression pressure to the lamination assembly by means of the clamping surfaces, and
heating the lamination assembly.

16. Method of providing a laminated vacuum insulated glass (VIG) unit according to claim 15 , wherein said method comprises heating the outer major surfaces of the lamination assembly according to different heating profiles.

17. Method according to claim 16 , wherein the method comprises operating one or more clamping body displacers to provide a compression pressure to the lamination assembly by means of clamping surfaces.

18. A laminated vacuum insulated glass unit according to claim 1 , wherein said lamination layer is a Polyvinyl butyral and/or an Ethylene Vinyl Acetate layer.

Assignees

• Vkr Holding As

Inventors

• Jørgensen Kristian Damholdt
• Mikkelsen Thomas Villiam Sejer
• Nielsen Karsten Hansgaard
• Madsen Thomas Lind
• Jensen Henrik
• Bouwens Willibrordus Servatius

Classifications

• Y02B80/22

  Glazing, e.g. vaccum glazing · CPC title

• Y02A30/249

  Glazing, e.g. vacuum glazing · CPC title

• E06B3/6775

  Evacuating or filling the gap during assembly · CPC title

• E06B3/6736

  Heat treatment (for soldering E06B3/67334) · CPC title

• B32B17/10091

  thermally hardened · CPC title