Method of manufacturing tank

Patent metadata

Field	Value
Publication number	US-11285659-B2
Application number	US-202017005633-A
Country	US
Kind code	B2
Filing date	Aug 28, 2020
Priority date	Sep 13, 2019
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

A method of manufacturing a tank includes: a winding step of winding a fiber impregnated with thermosetting resin before curing on a liner; a shape changing step of making the shape of the liner larger than the shape thereof at the time of the winding step, the shape changing step being performed after the winding step; and a curing step of heating and curing the thermosetting resin while the shape of the liner is increased by the shape changing step.

First claim

What is claimed is:

1. A method of manufacturing a tank comprising:
a winding step of winding a fiber impregnated with thermosetting resin before curing on a liner;
a shape changing step of making the shape of the liner larger than the shape thereof at the time of the winding step, the shape changing step being performed after the winding step; and
a curing step of heating and curing the thermosetting resin while the shape of the liner is increased by the shape changing step; and
a pressure reducing step of making the shape of the liner smaller than the shape thereof at the time of the winding step by reducing the internal pressure in the liner to pressure lower than the internal pressure in the liner at the time of the winding step, the pressure reducing step being performed between the winding step and the shape changing step;
wherein the shape changing step includes a pressurizing step of increasing the shape of the liner by feeding gas into the liner and increasing internal pressure in the liner to pressure higher than the internal pressure in the liner at the time of the winding step; and
wherein the pressure reducing step is performed by exhausting gas from within the liner.

2. The method of manufacturing the tank according to claim 1 , wherein
the pressure reducing step is a step of reducing the internal pressure in the liner to pressure lower than the internal pressure in the liner at the time of winding of the fiber to form a layer on the liner in the winding step, the layer being a layer to be subjected to application of maximum stress after manufacture of the tank.

3. The method of manufacturing the tank according to claim 1 , wherein
the shape changing step includes an axis direction deforming step of increasing the shape of the liner in an axis direction along an axis of the liner by applying external force to the liner.

4. The method of manufacturing the tank according to claim 1 , wherein
in the curing step, the thermosetting resin is heated and cured while the shape of the liner is increased by maintaining the internal pressure in the liner at pressure higher than the internal pressure in the liner at the time of the winding step.

5. The method of manufacturing the tank according to claim 1 , wherein the gas fed into the liner is inert gas.

6. The method of manufacturing the tank according to claim 1 , wherein the winding step further comprises, feeding gas into the liner and thereby increasing the internal pressure in the liner in stages.

Assignees

• Toyota Motor Co Ltd

Inventors

• Katano Koji

Classifications

• B29L2031/712

  Containers; Packaging elements or accessories, Packages (closures therefor B29L2031/56; ink or toner cartridges B29L2031/7678; squeeze tubes B29L2023/20; suitcases B29L2031/7418) · CPC title

• B29C53/566 Primary

  for making tubular articles followed by compression · CPC title

• B29K2101/10

  Thermosetting resins · CPC title

• B29C53/583 Primary

  for making tubular articles with particular features · CPC title

• B29L2031/7172

  Fuel tanks, jerry cans · CPC title