Co-molded 3D elements

Patent metadata

Field	Value
Publication number	US-11284669-B2
Application number	US-202016861827-A
Country	US
Kind code	B2
Filing date	Apr 29, 2020
Priority date	Aug 13, 2014
Publication date	Mar 29, 2022
Grant date	Mar 29, 2022

Abstract

Describes are support elements for a sole of a shoe, in particular a sports shoe, a sole and a shoe with such a support element, as well as a method for the manufacture of a support element. As examples, the support element includes a first partial member formed of a first material, and a second partial member formed of a second material. The first partial member is mechanically joined to the second partial member in a connection region, wherein the connection region is configured to allow the first partial member to rotate or slide relative to the second partial member. The first partial member, the second partial member, and the connection region can be co-molded and joined together in a single fabricating step.

First claim

That which is claimed is:

1. A support element for a shoe sole or for a cushioning element, comprising:
a. a first partial member; and
b. a second partial member;
wherein the second partial member is connected rotatably and/or slidably with the first partial member in a connection region by an injection molding process, wherein
the first partial member and a plurality of second partial members form the support element with a skeleton-like structure, in which the first partial member acts as a central partial member, or
the second partial member and a plurality of first partial members form the support element with a skeleton-like structure, in which the second partial member acts as a central partial member, or
a plurality of first partial members and a plurality of second partial members are alternatingly connected to each other rotatably and/or slidably in a plurality of connection regions, forming the support element that comprises a chain-like, skeleton-like or mesh-like structure; and
wherein a connection region is provided such that a movement of the first partial member relative to the second partial member creates a pumping action.

2. The support element according to claim 1 , wherein the first partial member comprises a first plastic material and the second partial member comprises a second plastic material and wherein the two plastic materials are chosen such that the connection regions do not comprise a chemical bond between the two materials.

3. The support element according to claim 2 , wherein the first plastic material and the second plastic material are chemically incompatible.

4. The support element according to claim 2 , wherein the first plastic material has a first melting temperature that is higher than a second melting temperature of the second plastic material.

5. The support element according to claim 2 , wherein the first plastic material and the second plastic material do not form a chemical bond due to an additive contained in either or both of the first and/or second plastic material.

6. The support element according to claim 2 , wherein the first plastic material and the second plastic material each comprise one or more of the following materials: polyamide, PA; in particular polyamide-6.6, PA6.6; polytetrafluoroethylene, PTFE.

7. The support element according to claim 1 , wherein the support element comprises at least one locking direction, in which locking direction a translation of the first partial member relative to the second partial member is more strongly restricted than in another direction.

8. The support element according to claim 1 , wherein the support element comprises at least one locking axis, around which locking axis a rotation of the first partial member is more strongly restricted than a rotation around another axis.

9. The support element according to claim 1 , wherein a connection region is provided as one of the following:
(a) as a ball joint, or
(b) a piston and a cylinder, in which cylinder the piston is arranged.

10. The support element according to claim 1 , wherein the first partial member and/or the second partial member are provided as planar members and wherein the first planar member and the second planar member are provided slidably with respect to each other.

11. The support element according to claim 1 , wherein the first partial member and/or the second partial member comprise a rod-shaped section, which runs into the connection regions.

12. The support element according to claim 1 , wherein, the first partial member and a plurality of second partial members form the support element with a skeleton-like structure, and the first and the plurality of second partial members are at least partially provided rod-shaped.

13. The support element according to claim 1 , wherein the support element is provided as an internal skeleton element with articulated elements within a midsole, wherein the articulated elements are the plurality of first partial members and/or the plurality of second partial members.

14. The support element according to claim 13 , wherein the support element comprises blocks of midsole material arranged at the ends of the articulated elements of the support element.

15. A cushioning element comprising the support element according to claim 1 .

16. A sole comprising the support element according to claim 1 .

17. A shoe comprising the sole according to claim 16 .

Assignees

• Adidas Ag

Inventors

• Reinhardt Stuart David
• Smith Paul Leonard Michael
• Tarrier James
• Leimer Robert
• Le Tru Huu Minh
• Wardlaw Angus
• Freeman Warren
• Schlarb Heiko
• Holmes Christopher Edward
• Whiteman John
• Kerling Sabrina

Classifications

• A43B7/1464

  with adjustable pads to allow custom fit · CPC title

• A43B5/00

  Footwear for sporting purposes (non-skid devices, e.g. ice-spurs or studs for football shoes, A43C15/00) · CPC title

• A43B1/14

  made of plastics (A43B1/028 takes precedence) · CPC title

• A43B7/087

  in the bottom of the sole · CPC title

• B29K2027/18

  PTFE, i.e. polytetrafluoroethylene {, e.g. ePTFE, i.e. expanded polytetrafluoroethylene} · CPC title