Antennas having lenses formed of lightweight dielectric materials and related dielectric materials

Patent metadata

Field	Value
Publication number	US-11283186-B2
Application number	US-201715464442-A
Country	US
Kind code	B2
Filing date	Mar 21, 2017
Priority date	Mar 25, 2016
Publication date	Mar 22, 2022
Grant date	Mar 22, 2022

Abstract

Lensed antennas are provided that include a plurality of radiating elements and a lens positioned to receive electromagnetic radiation from at least one of the radiating elements, the lens comprising a composite dielectric material. The composite dielectric material comprises expandable gas-filled microspheres that are mixed with an inert binder, dielectric support materials such as foamed microspheres and particles of conductive material that are mixed together.

First claim

That which is claimed is:

1. A lensed antenna, comprising: a plurality of radiating elements; and
a lens positioned to receive electromagnetic radiation from at least one of the radiating elements, the lens comprising a composite dielectric material,
wherein the composite dielectric material comprises a plurality of expandable gas-filled microspheres and a plurality of particles of conductive material that are separate from the expandable gas filled microspheres that are interspersed between the expandable gas-filled microspheres, wherein the particles of conductive material comprise glitter and/or flitter, wherein each glitter and/or flitter particle comprises a sheet of metal that has an insulating material on each major surface thereof,
wherein the particles of conductive material are larger in at least one dimension than the expandable gas-filled microspheres; and
wherein the composite dielectric material further comprises a binder, and wherein the expandable gas-filled microspheres and the binder comprise 20-40% by volume of the composite dielectric material.

2. The lensed antenna of claim 1 , wherein the lens comprises a spherical lens.

3. The lensed antenna of claim 1 , wherein the composite dielectric material further comprises a plurality of equiaxed dielectric particles that are larger than both the particles of conductive material and the expandable gas-filled microspheres.

4. The lensed antenna of claim 3 , wherein an average volume of the equiaxed dielectric particles is at least twenty times greater than an average volume of the particles of conductive material.

5. The lensed antenna of claim 3 , wherein the composite dielectric material is a flowable material.

6. The lensed antenna of claim 3 , wherein the equiaxed dielectric particles comprise at least 40 percent of the composite dielectric material by volume.

7. The lensed antenna of claim 1 , wherein each metal sheet has a thickness between 10 and 100 nanometers, and the insulating material on a first side of each metal sheet has a thickness of between 0.5 and 15 microns.

8. The lensed antenna of claim 7 , wherein the insulating material on a second side of each metal sheet comprises a plastic substrate having a thickness of between 0.5 and 50 microns.

9. A lensed antenna, comprising: a plurality of radiating elements; and
a lens positioned to receive electromagnetic radiation from at least one of the radiating elements, the lens comprising a composite dielectric material,
wherein the composite dielectric material comprises a plurality of expandable gas-filled microspheres and a plurality of particles of conductive material that are separate from the expandable gas filled microspheres that are interspersed between the expandable gas-filled microspheres,
wherein the particles of conductive material are larger in at least one dimension than the expandable gas-filled microspheres, and
wherein the particles of conductive material comprise glitter and/or flitter, and wherein each particle of the glitter and/or flitter comprise a thin metal sheet having a thickness at least ten times smaller than a sum of a length and a width of the thin metal sheet, the thin metal sheet having an insulating material on a major external face thereof.

10. A lensed antenna, comprising: a plurality of radiating elements; and
a lens positioned to receive electromagnetic radiation from at least one of the radiating elements, the lens comprising a composite dielectric material,
wherein the composite dielectric material comprises a plurality of particles of conductive material interspersed between a plurality of foamed dielectric particles, wherein the foamed dielectric particles are present in an amount that is greater than 50% by volume of the composite dielectric material,
wherein each particle of conductive material comprises a metal sheet that has an insulating material on each major surface thereof.

11. The lensed antenna of claim 10 , wherein the composite dielectric material is a flowable material.

12. The lensed antenna of claim 10 , wherein each metal sheet has a thickness at least ten times smaller than a sum of a length and a width of the thin metal sheet.

13. The lensed antenna of claim 10 , wherein each metal sheet has a thickness between 10 and 100 nanometers, and the insulating material on a first side of each metal sheet has a thickness of between 0.5 and 15 microns.

14. A lensed antenna, comprising: a plurality of radiating elements; and
a lens positioned to receive electromagnetic radiation from at least one of the radiating elements, the lens comprising a composite dielectric material,
wherein the composite dielectric material comprises a plurality of particles of conductive material interspersed between a plurality of foamed dielectric particles,
wherein each particle of conductive material comprises a metal sheet that has an insulating material on each major surface thereof, and
wherein the foamed dielectric particles have an average volume that exceeds an average volume of the particles of conductive material by at least a factor of ten.

15. The lensed antenna of claim 14 , wherein each metal sheet has an average thickness that is between about 1-10 microns.

16. A lensed antenna, comprising: a plurality of radiating elements;
a lens positioned to receive electromagnetic radiation from at least one of the radiating elements, wherein the lens comprises a composite dielectric material that includes: a plurality of particles of conductive material; a plurality of foamed dielectric particles; a plurality of expandable gas-filled microspheres; and a binder,
wherein the particles of conductive material, the foamed dielectric particles, the expandable gas-filled microspheres and the binder are mixed together, wherein each particle of conductive material comprises a conductive sheet that has an insulating material on each major surface thereof, and
wherein the foamed dielectric particles are larger than the expandable gas-filled microspheres and are also larger in at least one dimension of each particle of conductive material comprising the conductive sheet.

17. The lensed antenna of claim 16 , wherein the particles of conductive material are larger in at least one dimension than the expandable gas-filled microspheres.

18. The lensed antenna of claim 16 , wherein the composite dielectric material is a flowable material.

Assignees

• Commscope Technologies Llc

Inventors

• Galla Matthew P
• Michaelis Scott Lynn
• Timofeev Igor

Classifications

• H01Q1/246 Primary

  specially adapted for base stations · CPC title

• H01Q21/24

  Combinations of antenna units polarised in different directions for transmitting or receiving circularly and elliptically polarised waves or waves linearly polarised in any direction {(circularly polarised patch antennas H01Q9/0428; circularly polarised horns H01Q13/0241; cross-polarised horns H01Q13/0258; polarisation converters H01Q15/242; cross-polarised rear feeds H01Q19/136; crossed polarisation dual antenna H01Q25/001)} · CPC title

• H01Q19/062 Primary

  for focusing · CPC title

• H01Q25/008

  lens fed multibeam arrays · CPC title

• H01Q15/10 Primary

  comprising three-dimensional [3D] array of impedance discontinuities, e.g. holes in conductive surfaces or conductive discs forming artificial dielectric · CPC title