Additively manufactured radio frequency filter

Patent metadata

Field	Value
Publication number	US-11283143-B2
Application number	US-201916422939-A
Country	US
Kind code	B2
Filing date	May 24, 2019
Priority date	May 24, 2019
Publication date	Mar 22, 2022
Grant date	Mar 22, 2022

Abstract

A radio frequency filter apparatus is disclosed, including an elongate hollow body portion having an inner side and an outer side. The apparatus further includes an iris structure on the inner side of the body portion and a stiffening structure on the outer side of the body portion. The stiffening structure is aligned with the iris structure.

First claim

What is claimed is:

1. A radio frequency filter apparatus, comprising:
an elongate hollow body portion having an elongate axis, an inner side, and an outer side,
an iris structure on the inner side of the body portion, and
a stiffening structure on the outer side of the body portion aligned with the iris structure,
wherein the stiffening structure includes a lattice formed by diagonal ribs and horizontal ribs perpendicular to the elongate axis.

2. The apparatus of claim 1 , wherein the body portion, iris structure and stiffening structure are additively manufactured as a single unit.

3. The apparatus of claim 1 , wherein the body portion has a rectangular cross-sectional shape perpendicular to the elongate axis.

4. The apparatus of claim 1 , wherein one or more of the horizontal ribs is aligned with the iris structure on the inner side of the body portion.

5. The apparatus of claim 1 , wherein the body portion has four corner portions, each horizontal rib extending between two adjacent corner portions and each diagonal rib extending between two adjacent corner portions.

6. The apparatus of claim 5 , wherein each horizontal rib tapers to a maximum height in a middle section.

7. The apparatus of claim 5 , wherein each diagonal rib tapers to a maximum height in a middle section.

8. The apparatus of claim 5 , wherein each diagonal rib crosses one other diagonal rib between adjacent corner portions.

9. The apparatus of claim 1 , further including a calibration structure on the inner side of the body portion, the calibration structure including a boss.

10. The radio frequency filter apparatus of claim 1 , wherein the lattice of the stiffening structure includes a repeating pattern of horizontal and diagonal ribs.

11. The apparatus of claim 1 , wherein the body portion has planar walls, and the stiffening structure includes horizontal ribs on each planar wall.

12. The apparatus of claim 1 , wherein the lattice of the stiffening structure includes a repeating pattern of the horizontal and diagonal ribs.

13. A radio frequency filter apparatus, comprising:
an elongate hollow body portion having planar walls, an inner side, an outer side, and a long axis parallel to the planar walls,
an iris structure on the inner side of the body portion, and
a stiffening structure on the outer side of the body portion, including a horizontal rib aligned with the iris structure and perpendicular to the long axis of the elongate hollow body portion.

14. The radio frequency filter apparatus of claim 13 , wherein the body portion, iris structure and stiffening structure are additively manufactured as a single unit.

15. The radio frequency filter apparatus of claim 13 , wherein the stiffening structure includes horizontal ribs on each planar wall of the elongate hollow body portion, each horizontal rib aligned in the same plane, perpendicular to the long axis of the elongate hollow body portion.

16. The radio frequency filter apparatus of claim 13 , wherein the body portion has a rectangular cross-sectional shape perpendicular to the long axis.

17. The radio frequency filter apparatus of claim 10 , wherein the body portion has four corner portions, each horizontal rib extending between two adjacent corner portions and each diagonal rib extending between two adjacent corner portions.

18. The radio frequency filter apparatus of claim 17 , wherein each horizontal rib tapers to a maximum height in a middle section.

19. The radio frequency filter apparatus of claim 17 , wherein each diagonal rib crosses one other diagonal rib between adjacent corner portions.

20. The radio frequency filter apparatus of claim 13 , further including a calibration structure on the inner side of the body portion, the calibration structure including a boss.

Assignees

• Boeing Co

Inventors

• Aston Richard W
• Hastings Nicole M
• Schoenborn Nicole Diane

Classifications

• B22F10/385

  Overhang structures · CPC title

• B22F10/64

  by thermal means (control of energy beam parameters for post heating B22F10/364) · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• H01P1/207 Primary

  Hollow waveguide filters (H01P1/212, H01P1/213, H01P1/215, H01P1/219 take precedence) · CPC title

• H01P11/007

  Manufacturing frequency-selective devices (resonators H01P11/008) · CPC title