Core-shell structured fiber type strain sensor and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-11280688-B2
Application number	US-202016757538-A
Country	US
Kind code	B2
Filing date	Mar 23, 2020
Priority date	Oct 18, 2019
Publication date	Mar 22, 2022
Grant date	Mar 22, 2022

Abstract

The core-shell structured fiber-type strain sensor of the present disclosure, which includes a fibrous support forming a core and a multilayered shell layer formed on the fibrous support, exhibits improved strength and stiffness due to the core fiber, exhibits improved noise level due to an elastomer layer and allows manufacturing of a fiber-type sensor with improved linearity of measurement signals due to a sandwich-structured conductive layer, is advantageous in that stable strain measurement is possible without acting as a defect in a composite structure.

First claim

The invention claimed is:

1. A core-shell structured fiber-type strain sensor, comprising:
a fibrous support forming a core; and
a multilayered shell layer formed on the fibrous support,
wherein the shell layer comprising:
a first elastomer formed on the fibrous support;
a conductive layer formed on the first elastomer; and
a second elastomer formed on the conductive layer,

wherein the sensor senses the strain of a structure comprising the sensor based on the change in resistance of the conductive layer,
wherein the conductive layer has a sandwich structure wherein at least two unit conductive layers having different conductivity are laminated sequentially,
wherein the unit conductive layer comprises conductive particles, and the two unit conductive layers have different conductivity by varying the wt % of the conductive particles.

2. The core-shell structured fiber-type strain sensor of claim 1 , wherein the sandwich structure comprising:
a first unit conductive layer; and
a second unit conductive layer,
wherein the second unit conductive layer comprises the conductive particles at a lower percentage than the first unit conductive layer.

3. The core-shell structured fiber-type strain sensor of claim 2 , wherein the fibrous support is a single filament.

4. The core-shell structured fiber-type strain sensor of claim 1 , wherein the first elastomer and the second elastomer have higher Poisson's ratios than the fibrous support.

5. The core-shell structured fiber-type strain sensor of claim 4 , wherein the first elastomer and the second elastomer comprise one selected from a group consisting of polyurethane (PU), polydimethylsiloxane (PDMS), natural rubber (NR), butadiene rubber (BR), styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR) and ethylene-vinyl acetate (EVA).

6. The core-shell structured fiber-type strain sensor of claim 1 , wherein the conductive particle comprises one selected from a group consisting of carbon nanotube, graphene, silver nanowire and gold nanowire.

7. A method for manufacturing a core-shell structured fiber-type strain sensor, comprising:
a step of coating a first elastomer on a fibrous support;
a step of coating a sandwich-structured conductive layer on the first elastomer; and
a step of coating a second elastomer on the conductive layer,
wherein the sandwich-structured conductive layer has a structure wherein unit conductive layers having different conductivity are laminated sequentially,
wherein the coating is performed by dipping or spraying.

8. The method for manufacturing a core-shell structured fiber-type strain sensor of claim 7 , wherein the unit conductive layer comprises conductive particles, and the two unit conductive layers have different conductivity by varying the wt % of the conductive particles.

9. The method for manufacturing a core-shell structured fiber-type strain sensor of claim 8 , wherein the conductive layer has a sandwich structure comprising:
a first unit conductive layer; and
a second unit conductive layer,
wherein the second unit conductive layer comprises the conductive particles at a lower percentage than the first unit conductive layer.

10. The method for manufacturing a core-shell structured fiber-type strain sensor of claim 7 , wherein the fibrous support is a single filament.

11. The method for manufacturing a core-shell structured fiber-type strain sensor of claim 7 , wherein the first elastomer and the second elastomer have higher Poisson's ratios than the fibrous support.

12. The method for manufacturing a core-shell structured fiber-type strain sensor of claim 7 , wherein the first elastomer and the second elastomer comprise one selected from a group consisting of polyurethane (PU), polydimethylsiloxane (PDMS), natural rubber (NR), butadiene rubber (BR), styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR) and ethylene-vinyl acetate (EVA).

13. The method for manufacturing a core-shell structured fiber-type strain sensor of claim 7 , wherein the conductive particle comprises one selected from a group consisting of carbon nanotube, graphene, silver nanowire and gold nanowire.

14. A core-shell structured fiber-type strain sensor, comprising:
a fibrous support forming a core; and
a multilayered shell layer formed on the fibrous support, the shell layer comprising:
a first elastomer formed on the fibrous support;
a conductive layer formed on the first elastomer; and
a second elastomer formed on the conductive layer,
wherein the conductive layer has a sandwich structure comprising:
a first unit conductive layer; and
a second unit conductive layer,
wherein the first unit conductive layer and the second unit conductive layer have different conductivity.

15. The core-shell structured fiber-type strain sensor of claim 14 , wherein the fibrous support is a single filament.

16. The core-shell structured fiber-type strain sensor of claim 14 , wherein the first elastomer and the second elastomer have higher Poisson's ratios than the fibrous support.

17. The core-shell structured fiber-type strain sensor of claim 14 , wherein the first elastomer and the second elastomer comprise one selected from a group consisting of polyurethane (PU), polydimethylsiloxane (PDMS), natural rubber (NR), butadiene rubber (BR), styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR) and ethylene-vinyl acetate (EVA).

Assignees

• Korea Advanced Inst Sci & Tech

Inventors

• Kim Seong Su
• On Seung Yoon

Classifications

• G01M5/0083

  by measuring variation of impedance, e.g. resistance, capacitance, induction · CPC title

• G01M5/0041 Primary

  by determining deflection or stress · CPC title

• G01L1/2287 Primary

  constructional details of the strain gauges (adjustable resistors H01C10/00) · CPC title

• G01L1/2206

  Special supports with preselected places to mount the resistance strain gauges; Mounting of supports · CPC title

• D06M11/74

  with carbon or graphite; with carbides; with graphitic acids or their salts · CPC title