Nitride phosphor and method for producing nitride phosphor

Patent metadata

Field	Value
Publication number	US-11279875-B2
Application number	US-202016743100-A
Country	US
Kind code	B2
Filing date	Jan 15, 2020
Priority date	Jul 19, 2017
Publication date	Mar 22, 2022
Grant date	Mar 22, 2022

Abstract

Provided is a nitride phosphor having two or more maximum absorption points in a range of 3,200 to 3,300 cm−1 in an infrared absorption (FT-IR) spectrum. The nitride phosphor of the present invention has excellent emission characteristics and is highly reliable when used in devices.

First claim

The invention claimed is:

1. A nitride phosphor having two or more maximum absorption points in a range of 3,200 to 3,300 cm −1 in an infrared absorption (FT-IR) spectrum, and comprising:
a crystal phase having a chemical composition represented by the following Formula (1):
M 1 x M 2 y M 3 z : M 4  (1)

wherein
M1 represents at least one element selected from the group consisting of Y, La, Gd and Lu;
M2 represents at least one element selected from the group consisting of Ge, Si, Hf, Zr, Al, Ga and Ti;
M3 comprises N as an essential element and represents at least one element selected from the group consisting of N, O, F and Cl;
M4 represents at least one activation element selected from the group consisting of Eu, Ce, Pr, Cr, Nd, Sm, Tb, Dy, Ho, Er, Tm, Yb and Mn;
x satisfies 2.0≤x≤4.0;
y satisfies 5.0≤y≤7.0; and
z satisfies 10.0≤z≤12.0.

2. The nitride phosphor according to claim 1 , having a maximum absorption point in two or more ranges of 3,220 to 3,250 cm −1 , 3,255 to 3,275 cm −1 , and 3,280 to 3,300 cm −1 .

3. The nitride phosphor according to claim 1 , wherein in Formula (1), M1 is at least one element selected from the group consisting of Y, La and Gd, and M2 comprises Si as an essential element.

4. The nitride phosphor according to claim 1 , wherein in Formula (1), x satisfies 2.7≤x≤3.3, and y satisfies 5.4≤y≤6.6.

5. The nitride phosphor according to claim 1 , having a maximum absorption point in a range of 3,720 to 3,760 cm −1 in the infrared absorption (FT-IR) spectrum.

6. The nitride phosphor according to claim 1 , wherein the crystal phase that has the chemical composition represented by Formula (1) is a tetragonal crystal.

7. A nitride phosphor comprising a crystal phase that has a chemical composition represented by the following Formula (2),
wherein when the value of a difference between a minimum ionic strength and a maximum ionic strength in a range of 200 to 400° C. in a detection chart for a molecular weight (m/z) of 44 measured by TPD-MS analysis is defined as 1, the value of a difference between a minimum ionic strength and a maximum ionic strength in a range of 500 to 650° C. is 0.5 or larger:
M p Si q N r: Z   (2)

wherein
M represents a rare-earth element, excluding an element used as an activator;
Z represents the activator;
p satisfies 2.7≤p≤3.3;
q satisfies 5.4≤q≤6.6; and
r satisfies 10≤r≤12.

8. The nitride phosphor according to claim 7 , wherein the value of the difference between the minimum ionic strength and the maximum ionic strength in the range of 500 to 650° C. is 2.0 or larger.

9. The nitride phosphor according to claim 7 , wherein in Formula (2), M is at least one element selected from the group consisting of La, Y, Gd and Lu.

10. The nitride phosphor according to claim 7 , wherein the crystal phase that has the chemical composition represented by Formula (2) is a tetragonal crystal.

11. A method of producing a nitride phosphor comprising a crystal phase that has a chemical composition represented by the following Formula (2), wherein the method comprises:
preparing a raw material mixture of the nitride phosphor comprising the crystal phase that has the chemical composition represented by the following Formula (2);
firing the raw material mixture; and
heating a fired product obtained by the firing step in an atmosphere having an oxygen content of 10,000 ppm or less,
wherein the crystal phase is a tetragonal crystal or an orthorhombic crystal:
M p Si q N r: Z   (2)

wherein
M represents a rare-earth element, excluding an element used as an activator;
Z represents the activator;
p satisfies 2.7≤p≤3.3;
q satisfies 5.4≤q≤6.6; and
r satisfies 10≤r≤12.

12. The method according to claim 11 , wherein the heating of the fired product is in an atmosphere having a water content of 10.0% by volume or less.

13. The method according to claim 11 , wherein the atmosphere having an oxygen content of 10,000 ppm or less is realized by supplying a nitrogen gas and/or a noble gas into a heating furnace where heating is performed.

14. The method according to claim 11 , wherein the heating of the fired product is at 500° C. to 1,300° C.

15. A light-emitting device comprising:
a semiconductor light-emitting element that emits a UV light or a visible light; and
the nitride phosphor according to claim 1 .

16. A lighting apparatus comprising the light-emitting device according to claim 15 as a light source.

17. An image display device comprising the light-emitting device according to claim 15 as a light source.

18. A light-emitting device comprising:
a semiconductor light-emitting element that emits a UV light or a visible light; and
the nitride phosphor according to claim 7 .

19. A lighting apparatus comprising the light-emitting device according to claim 18 as a light source.

20. An image display device comprising the light-emitting device according to claim 18 as a light source.

Assignees

• Mitsubishi Chem Corp

Inventors

• Koizumi Ryo
• INATA Yuhei
• Kiyohara Saiko
• Isaka Masahito
• Komuro Naoyuki
• Matsuda Kohei

Classifications

• H10H20/8512

  Wavelength conversion materials · CPC title

• H10H20/851

  Wavelength conversion means · CPC title

• C09K11/77746

  Aluminium Nitrides or Aluminium Oxynitrides · CPC title

• C09K11/08

  containing inorganic luminescent materials · CPC title

• C09K11/0883 Primary

  Arsenides; Nitrides; Phosphides · CPC title