Method for preparing polymer film

Patent metadata

Field	Value
Publication number	US-11279113-B2
Application number	US-201615763755-A
Country	US
Kind code	B2
Filing date	Sep 30, 2016
Priority date	Oct 2, 2015
Publication date	Mar 22, 2022
Grant date	Mar 22, 2022

Abstract

The present invention provides a method for preparing a polymer film, comprising the steps of: forming a precursor film by drying a polymer precursor; and forming a polymer film by curing the precursor film, wherein the curing of the precursor film is carried out on a substrate film.

First claim

The invention claimed is:

1. A method for manufacturing a polymer film, the method comprising:
transferring a wound base film to a drying apparatus;
casting a polymer precursor onto the base film during the transferring of the base film;
drying the polymer precursor, cast onto the base film during the transferring, by using the drying apparatus to form a precursor film;
transferring the base film, on which the precursor film is formed, to a curing apparatus;
curing the precursor film formed on the base film by using the curing apparatus so as to form a polymer film; and
separating the polymer film from the base film,
wherein the curing of the precursor film is performed using a roll-to-roll apparatus,
the roll-to-roll apparatus comprises an unwinder and a rewinder, and
the unwinder and the rewinder apply a predetermined degree of tension to the base film, and
wherein the tension ranges from 1 N to 1000 N,
wherein a side of the base film on which the precursor film is placed has a surface roughness Rz of 0.01 nm to 1000 nm,
wherein the polymer film has a haze of less than 10% and a light transmittance of 80% or greater in a visible light region, and
wherein the polymer precursor is a polyimide precursor, and the polymer film is a polyimide film.

2. The method of claim 1 , wherein the base film is a polyimide film.

3. The method of claim 2 , wherein the polyimide film and the polymer film satisfy T1≥0.5×T2 where T1 denotes a thickness of the polyimide film, and T2 denotes a thickness of the polymer film.

4. The method of claim 1 , wherein the base film is one selected from the group consisting of copper foil, aluminum foil, stainless steel foil, copper foil coated with polyimide, aluminum foil coated with polyimide, and stainless steel foil coated with polyimide.

5. The method of claim 4 , wherein the base film and the polymer film satisfy T3≥0.1×T2 where T3 denotes a thickness of the base film, and T2 denotes a thickness of the polymer film.

6. The method of claim 1 , wherein the drying of the polymer precursor is performed at a temperature of 20° C. to 200° C. for 2 minutes to 100 minutes.

7. The method of claim 1 , wherein the curing of the precursor film is performed at a temperature of 80° C. to 550° C. for 2 minutes to 100 minutes.

8. The method of claim 1 , wherein the roll-to-roll apparatus does not comprise a tenter device.

Assignees

• Sk Innovation Co Ltd
• Sk Ie Tech Co Ltd

Inventors

• Jeon Seung-Min
• Park Jin-Hyung
• Park Sang-Yoon

Classifications

• C08J5/18 Primary

  Manufacture of films or sheets · CPC title

• C08G73/1039

  comprising halogen-containing substituents · CPC title

• C08G73/1067

  Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound · CPC title

• C08J2379/08

  Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors · CPC title

• C09D179/08

  Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors · CPC title