Sensor magnet of motor having a fixing portion to press-fit to a shaft without a sensor magnet holder

Patent metadata

Field	Value
Publication number	US-11277057-B2
Application number	US-201816038727-A
Country	US
Kind code	B2
Filing date	Jul 18, 2018
Priority date	Aug 4, 2017
Publication date	Mar 15, 2022
Grant date	Mar 15, 2022

Abstract

An annular sensor magnet to be fixed to a motor shaft by a press-fit includes an annular portion having magnetic poles alternately formed in an outer peripheral portion. The annular sensor magnet also includes a fixing portion extending from an inner peripheral portion of the annular portion toward a center to support and fix the motor shaft having been press-fit, and a stress reducing portion for reducing stress caused in a contact portion of the fixing portion that contacts the motor shaft when the motor shaft is press-fit onto the fixing portion. The sensor magnet includes a bonded magnet in which a magnetic material is dispersed in a plastic material.

First claim

What is claimed is:

1. An annular sensor magnet to be fixed to a motor shaft by a press-fit, the annular sensor magnet comprising:
an annular portion comprising magnetic poles alternately formed in an outer peripheral portion thereof;
a fixing portion extending from an inner peripheral portion of the annular portion toward the center thereof to support and fix the motor shaft having been press-fit; and
a stress reducing portion for reducing a stress caused in a contact portion of the fixing portion configured to contact the motor shaft when the motor shaft is press-fit onto the fixing portion,
wherein the annular sensor magnet comprises a bonded magnet in which a magnetic material is dispersed in a plastic material,
the fixing portion includes a plurality of arms extending from the inner peripheral portion of the annular portion toward the center;
the stress reducing portion comprises an arc area between fixed ends of the plurality of arms; and
the arc area includes a central portion with a radial thickness greater than a radial thickness of both end portions thereof.

2. A motor comprising:
a motor unit comprising a brush;
an annular sensor magnet according to claim 1 to be fixed to a motor shaft of the motor unit;
a magnetic sensor arranged to oppose an annular portion of the annular sensor magnet;
a worm the fixed to the motor shaft; and
a worm wheel meshed with the worm.

3. The annular sensor magnet according to claim 1 , wherein the arms include a tip comprising disposed thereon the contact portion configured to contact the motor shaft.

4. The annular sensor magnet according to claim 1 , wherein N2=N1×n (n is a natural number) is satisfied, where N1 is the number of the plurality of arms, and N2 is the number of the magnetic poles formed in the annular portion, N2 being an even number.

5. An annular sensor magnet to be fixed to a motor shaft by a press-fit, the annular sensor magnet comprising:
an annular portion comprising magnetic poles alternately formed in an outer peripheral portion thereof;
a fixing portion extending from an inner peripheral portion of the annular portion toward the center thereof to support and fix the motor shaft having been press-fit; and
a stress reducing portion for reducing a stress caused in a contact portion of the fixing portion configured to contact the motor shaft when the motor shaft is press-fit onto the fixing portion,
wherein the annular sensor magnet comprises a bonded magnet in which a magnetic material is dispersed in a plastic material;
the fixing portion includes a plurality of arms extending from the inner peripheral portion of the annular portion toward the center;
the arms include a radial portion extending radially inward from the inner peripheral portion of the annular portion, and an axial portion axially extending from a center-side end portion of the radial portion; and
the axial portion includes an inner peripheral surface having disposed thereon the contact portion configured to contact the motor shaft.

6. The annular sensor magnet according to claim 5 , wherein the arms include a tip comprising disposed thereon the contact portion configured to contact the motor shaft.

7. The annular sensor magnet according to claim 5 , wherein the stress reducing portion comprises the arms.

8. The annular sensor magnet according to claim 5 , wherein N2=N1×n (n is a natural number) is satisfied, where N1 is the number of the plurality of arms, and N2 is the number of the magnetic poles formed in the annular portion, N2 being an even number.

9. A motor comprising:
a motor unit comprising a brush;
an annular sensor magnet according to claim 5 to be fixed to a motor shaft of the motor unit;
a magnetic sensor arranged to oppose an annular portion of the annular sensor magnet;
a worm the fixed to the motor shaft; and
a worm wheel meshed with the worm.

Assignees

• Mabuchi Motor Co

Inventors

• Yamamoto Kazuyuki
• Kikuchi Satoshi

Classifications

• H02K11/21 Primary

  Devices for sensing speed or position, or actuated thereby (specially adapted for machines having non-mechanical commutating devices H02K29/06, H02K29/14) · CPC title

• G01D5/145

  influenced by the relative movement between the Hall device and magnetic fields (see G01R33/06) · CPC title

• H02K7/1166

  comprising worm and worm-wheel (structural association with bearings specially adapted for worm gear drives H02K7/081) · CPC title

• H02K11/24

  Devices for sensing torque, or actuated thereby (H02K11/27 takes precedence) · CPC title

• G01D5/244

  influencing characteristics of pulses or pulse trains; generating pulses or pulse trains · CPC title