Direct laser writing and chemical etching and optical devices

Patent metadata

Field	Value
Publication number	US-11275215-B2
Application number	US-201816472636-A
Country	US
Kind code	B2
Filing date	Jan 24, 2018
Priority date	Jan 27, 2017
Publication date	Mar 15, 2022
Grant date	Mar 15, 2022

Abstract

An optical device includes a unitary substrate of optically transparent material. The unitary substrate has formed therein at least one collection lens and channel, the channel for receiving an optical fibre and arranged to align the optical fibre inserted therein such that the collection lens couples light collected by the collection lens into the optical fibre.

First claim

The invention claimed is:

1. An optical device comprising:
a unitary substrate of optically transparent material, the unitary substrate having formed therein at least one collection lens and at least one collection channel, each collection channel of the at least one collection channel (i) being for receiving a corresponding collection optical fibre and (ii) being arranged to align the corresponding collection optical fibre inserted therein such that a corresponding lens of the at least one collection lens couples light collected by the corresponding collection lens into the corresponding collection optical fibre; and
a focusing lens for focusing excitation light to a focal point outside of the unitary substrate,
wherein each lens of the at least one collection lens is configured to couple light scattered from an object at the focal point into the corresponding collection optical fibre.

2. The optical device according to claim 1 , wherein each lens of the at least one collection lens is arranged to focus the collected light to a point at an end of or within the corresponding collection optical fibre.

3. The optical device according to claim 1 , wherein the unitary substrate has formed therein a transmission lens and a delivery channel for receiving a delivery optical fibre, the delivery channel being arranged to align the delivery optical fibre inserted therein such that excitation light delivered by the delivery optical fibre impinges on the transmission lens.

4. The optical device according to claim 3 , wherein the transmission lens is a collimating lens for collimating the excitation light.

5. The optical device according to claim 3 , wherein the delivery channel terminates closer to the transmission lens than where each channel of the at least one collection channel terminates relative to the corresponding collection lens.

6. The optical device according to claim 1 , wherein the at least one collection lens comprises a plurality of collection lenses and the at least one collection channel comprises a plurality of collection channels, each lens of the collection lenses having a corresponding one of the plurality of collection channels associated therewith.

7. The optical device according to claim 6 , wherein the plurality of collection lenses are arranged in a petal design.

8. The optical device according to claim 7 , wherein the petal design comprises the plurality of collection lenses providing a continuum of collection lenses in a circle or annulus.

9. The optical device according to claim 7 ,
wherein the unitary substrate has formed therein a transmission lens and a delivery channel for receiving a delivery optical fibre, the delivery channel being arranged to align the delivery optical fibre inserted therein such that excitation light delivered by the delivery optical fibre impinges on the transmission lens, and
wherein the petal design of collection lenses is centred around the transmission lens.

10. The optical device according to claim 9 , wherein the plurality of collection lenses is arranged in an annulus surrounding the transmission lens.

11. The optical device according to claim 10 , wherein each of the plurality of collection lenses extends out from the transmission lens.

12. The optical device according to claim 6 , wherein an aperture of each lens of the plurality of collection lenses is non-circular.

13. The optical device according to claim 12 , wherein the aperture of each lens of the plurality of collection lenses is a circular or annulus sector.

14. The optical device according to claim 1 ,
wherein the focusing lens is for collimating light originating from the focal point exposed to the excitation light and directing the collimated light onto the at least one collection lens, and
wherein a fraction of an aperture of the collimated light filled by the at least one collection lens is greater than ⅔.

15. The optical device according to claim 1 , wherein the optical device is an endoscope.

16. The optical device according to claim 15 , wherein the unitary substrate forms part of a distal end of the endoscope.

17. The optical device according to claim 15 , further comprising at least one of the collection optical fibres, each collection channel of the unitary substrate having a corresponding one of the collection optical fibres therein.

18. The optical device according to claim 15 ,
wherein the unitary substrate has formed therein a transmission lens and a delivery channel for receiving a delivery optical fibre, the delivery channel arranged to align the delivery optical fibre inserted therein such that excitation light delivered by the delivery optical fibre impinges on the transmission lens, and
wherein the optical device further comprises the delivery optical fibre, the delivery optical fibre being received in the delivery channel of the unitary substrate.

19. A method of forming an optical device according to claim 1 , the method comprising forming a laser inscribed substrate by selectively laser inscribing an optically transparent substrate and chemically etching the laser inscribed substrate to remove material of the laser inscribed substrate.

20. The optical device according to claim 1 , wherein each lens of the at least one collection lens is configured to couple light back-scattered from the focal point into the corresponding collection optical fibre.

21. The optical device according to claim 1 , wherein each lens of the at least one collection lens is configured to couple light that is Raman-scattered from the focal point into the corresponding collection optical fibre.

22. An optical device comprising:
a unitary substrate of optically transparent material, the unitary substrate having formed therein at least one collection lens and at least one collection channel, each collection channel being for receiving a corresponding collection optical fibre, and each collection channel being arranged to align the corresponding collection optical fibre inserted therein such that a corresponding lens of the at least one collection lens couples light collected by the corresponding collection lens into the corresponding collection optical fibre; and
a further, separate substrate comprising a focusing lens for focusing excitation light to a point and for collimating light originating from the focal point exposed to excitation light, the further, separate substrate being connected to the unitary substrate by a connecting formation.

Assignees

• Renishaw Plc
• Univ Heriot Watt

Inventors

• Smith Brian John Edward
• Ross Calum
• Thomson Robert

Classifications

• G02B6/262

  Optical details of coupling light into, or out of, or between fibre ends, e.g. special fibre end shapes or associated optical elements · CPC title

• G02B6/322

  and having centering means being part of the lens for the self-positioning of the lightguide at the focal point, e.g. holes, wells, indents, nibs · CPC title

• G02B23/2469

  using optical fibres · CPC title

• G02B6/325 Primary

  comprising a transparent member, e.g. window, protective plate · CPC title

• B29D11/0075

  Connectors for light guides · CPC title