Ultra-high specific energy cathode materials for lithium-ion batteries and methods for producing the same
US-2024186483-A1 · Jun 6, 2024 · US
US11271265B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11271265-B2 |
| Application number | US-202016784407-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 7, 2020 |
| Priority date | Aug 10, 2017 |
| Publication date | Mar 8, 2022 |
| Grant date | Mar 8, 2022 |
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A lithium-air battery is provided, which includes a cathode having a gas diffusion layer containing a solid electronically conductive material coated with carbon black, the gas diffusion layer being at least partially filled with gaseous air, a separator having an electronically nonconducting filter material arranged between the anode and the cathode, the filter material being at least partially impregnated with a liquid electrolyte, and an anode containing a material selected from lithium metal, material alloyable with lithium, metal oxide, and mixtures thereof. Methods for making such battery and the use of such battery in a motor vehicle are also provided.
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What is claimed is: 1. A lithium-air battery comprising: a cathode comprising a gas diffusion layer comprising a solid electronically conductive material coated with carbon black, wherein the gas diffusion layer being at least partially filled with gaseous air; a separator comprising an electronically nonconducting filter material arranged between the anode and the cathode, wherein the filter material being at least partially impregnated with a liquid electrolyte; and an anode comprising carbon-coated particles of M x Zn 1-x O, wherein M is a transition metal selected from the group consisting of Fe, Co, Ni, Mn and Cu, and 0.02≤x≤0.14, wherein the liquid electrolyte comprises a hydrophobic, ionic liquid and a lithium salt, wherein the hydrophobic, ionic liquid is N, N-diethyl-N-methyl-N-(2-methoxyethyl) ammonium bis (trifluoromethanesulfonyl) imide (DEME-TFSI) and the lithium salt is lithium bis (trifluoromethansulfonyl) imide (LiTFSI), wherein three phases of gaseous air, liquid electrolyte and solid, electronically conductive material are in contact on at least one point of the gas diffusion layer, and wherein the battery comprises an encapsulation having holes on a side facing the cathode so that a sufficient quantity of gaseous air passes through to react with lithium ions for promoting an electrochemical reaction. 2. The lithium-air battery according to claim 1 , wherein the gas diffusion layer comprises woven or nonwoven carbon fiber fabric. 3. The lithium-air battery according to claim 1 , wherein the carbon black has a specific surface area of 30 to 120 g/m 2 , as measured according to BET-nitrogen adsorption method. 4. The lithium-air battery according to claim 2 , wherein the carbon black has a specific surface area of 30 to 120 g/m 2 , as measured according to BET-nitrogen adsorption method. 5. The lithium-air battery according to claim 1 , wherein the carbon black has a specific surface area of 40 to 90 g/m 2 , as measured according to BET-nitrogen adsorption method. 6. The lithium-air battery according to claim 1 , wherein the carbon black has a specific surface area of 50 to 80 g/m 2 , as measured according to BET-nitrogen adsorption method. 7. The lithium-air battery according to claim 1 , wherein the carbon black has a specific surface area of 55 to 70 g/m 2 , as measured according to BET-nitrogen adsorption method. 8. The lithium-air battery according to claim 1 , wherein the filter material comprises a material selected from the group consisting of glass fibers, cellulose fibers and organic polymer. 9. The lithium-air battery according to claim 2 , wherein the filter material comprises a material selected from the group consisting of glass fibers, cellulose fibers and organic polymer. 10. The lithium-air battery according to claim 1 , wherein the molar ratio of LiTFSI to DEME-TFSI is 1:2 to 1:20. 11. The lithium-air battery according to claim 2 , wherein the molar ratio of LiTFSI to DEME-TFSI is 1:2 to 1:20. 12. The lithium-air battery according to claim 1 , wherein M is selected from Fe and Co. 13. The lithium-air battery according to claim 1 , wherein M is Fe. 14. A method for producing a lithium-air battery, comprising: stacking on top of one another under inert gas of: a cathode comprising a gas diffusion layer comprising a solid electronically conductive material coated with carbon black, wherein the gas diffusion layer being at least partially filled with gaseous air a separator comprising an electronically nonconducting filter material, wherein the filter material being at least partially impregnated with a liquid electrolyte, and an anode comprising carbon-coated particles of M x Zn 1-x O, wherein M is a transition metal selected from the group consisting of Fe, Co, Ni, Mn and Cu, and 0.02≤x≤0.14, wherein the separator is arranged between the anode and the cathode, wherein the liquid electrolyte comprises a hydrophobic, ionic liquid and a lithium salt, wherein the hydrophobic, ionic liquid is N, N-diethyl-N-methyl-N-(2-methoxyethyl) ammonium bis (trifluoromethanesulfonyl) imide (DEME-TFSI) and the lithium salt is lithium bis (trifluoromethanesulfonyl) imide (LiTFSI), wherein the three phases of gaseous air, liquid electrolyte and solid, electronically conductive material are in contact on at least one point of the gas diffusion layer, and wherein the battery comprises an encapsulation having holes on the side facing the cathode.
Natural polymers · CPC title
Glass · CPC title
of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title
Gas diffusion layers · CPC title
of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title
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