Optimal control logic for cooling power in battery thermal management

Patent metadata

Field	Value
Publication number	US-11271263-B2
Application number	US-201916596612-A
Country	US
Kind code	B2
Filing date	Oct 8, 2019
Priority date	Oct 8, 2019
Publication date	Mar 8, 2022
Grant date	Mar 8, 2022

Abstract

Thermal management of a backup battery unit for datacenter applications is described. In one embodiment a method includes sending first control signals to a pump and a fan to set default speeds. The method includes collecting a battery discharge current from the battery and an ambient air temperature of the environment proximal to the battery. The method includes calculating an optimal control function based on the battery discharge current and the ambient air temperature. The method also includes determining an adjusted pump speed and an adjusted fan speed based on the optimal control function. The method includes sending the adjusted pump speed to the pump and the adjusted fan speed to the fan. A solution for optimizing the cooling power use of the fan and the pump is proposed and at the same time maintaining thermal conditions of the battery cells under dynamic and static conditions are disclosed.

First claim

What is claimed is:

1. A method for controlling a pump speed and a fan speed in a battery-cooling system, the method comprising:
in response to an indication that a battery has begun discharging, sending a first pump-control signal to a pump to set a pump speed to a default pump speed and sending a first fan-control signal to a fan to set a fan speed to a default fan speed;
determining a battery discharge current from the battery and an ambient air temperature of an environment proximal to the battery;
determining an adjusted pump speed and an adjusted fan speed using a control function based at least in part on the battery discharge current and the ambient air temperature; and
sending the adjusted pump speed to the pump and the adjusted fan speed to the fan to modify the pump speed and the fan speed respectively.

2. The method of claim 1 , further comprising determining a battery surface temperature of a surface of the battery, wherein the control function is further based on the battery surface temperature.

3. The method of claim 1 , further comprising:
receiving an indication that the battery has stopped discharging; and
in response to the indication that the battery has stopped discharging, sending control signals to the pump and the fan to stop the pump and the fan from operating.

4. The method of claim 1 , wherein the control function comprises a convex function.

5. The method of claim 1 , wherein the battery is a battery backup unit in a data center application.

6. The method of claim 1 , wherein the control function comprises an objective function that minimizes a sum of the power consumed by the pump and the power consumed by the fan in view of one or more performance constraints.

7. The method of claim 6 , wherein the one or more performance constraints comprise maintaining a temperature of the battery below a threshold temperature.

8. A system for providing thermal management to a battery in a data center application, the system comprising:
a processing device configured to execute instructions to perform battery power management operations, the operations including,
in response to an indication that a battery has begun discharging, sending a first pump-control signal to a pump to set a pump speed to a default pump speed and sending a first fan-control signal to a fan to set a fan speed to a default fan speed,
determining a battery discharge current from the battery and an ambient air temperature of an environment proximal to the battery,
determining an adjusted pump speed and an adjusted fan speed using an control function based at least in part on the battery discharge current and the ambient air temperature, and
sending the adjusted pump speed to the pump and the adjusted fan speed to the fan to modify the pump speed and the fan speed respectively.

9. The system of claim 8 , wherein the operations further comprise determining a battery surface temperature of a surface of the battery, wherein the control function is further based on the battery surface temperature.

10. The system of claim 8 , wherein the operations further comprise:
receiving an indication that the battery has stopped discharging; and
in response to the indication that the battery has stopped discharging, sending control signals to the pump and the fan to stop the pump and the fan from operating.

11. The system of claim 8 , wherein the control function comprises a convex function.

12. The system of claim 8 , wherein the battery is a battery backup unit in a data center application.

13. The system of claim 8 , wherein the optimal control function comprises an objective function that minimizes a sum of the power consumed by the pump and the power consumed by the fan in view of one or more performance constraints.

14. The system of claim 13 , wherein the one or more performance constraints comprise maintaining a temperature of the battery below a threshold temperature.

15. The method of claim 6 , wherein the one or more performance constraints include a battery discharging current.

16. The method of claim 6 , wherein the one or more performance constraints include an ambient temperature.

17. The method of claim 6 , wherein the one or more performance constraints include a battery temperature.

18. The system of claim 13 , wherein the one or more performance constraints include a battery discharging current.

19. The system of claim 13 , wherein the one or more performance constraints include an ambient temperature.

20. The system of claim 13 , wherein the one or more performance constraints include a battery temperature.

Assignees

• Baidu Usa Llc

Inventors

• Shao Shuai
• Yang Huawei
• Gao Tianyi

Classifications

• H01M10/486

  for measuring temperature · CPC title

• H05K7/1485

  Servers; Data center rooms, e.g. 19-inch computer racks · CPC title

• H01M10/635 Primary

  based on ambient temperature · CPC title

• H01M10/6569

  Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation (heat pipes H01M10/6552) · CPC title

• H01M10/6567

  Liquids · CPC title