Method for charging secondary battery

Patent metadata

Field	Value
Publication number	US-11271257-B2
Application number	US-201916443946-A
Country	US
Kind code	B2
Filing date	Jun 18, 2019
Priority date	Jul 12, 2018
Publication date	Mar 8, 2022
Grant date	Mar 8, 2022

Abstract

Provided is a method for charging a secondary battery configured to both suppress battery short circuits and to reduce battery charging time. The charging method is a multistep secondary battery charging method comprising first charging in which a secondary battery is charged at a first current density I1, and second charging in which the secondary battery is charged at a second current density I2 which is larger than the first current density I1, wherein, when a roughness height of an anode current collecting foil-side surface of a solid electrolyte layer is determined as Y (μm) and a thickness of a roughness coating layer is determined as X (μm), in the first charging, the secondary battery is charged at the first current density I1 until X/Y reaches 0.5 or more.

First claim

The invention claimed is:

1. A method for charging a secondary battery comprising a cathode current collecting foil, a cathode active material layer, a solid electrolyte layer and an anode current collecting foil in this order and using at least one of a lithium metal and a lithium alloy as an anode active material and using a lithium metal precipitation-dissolution reaction as an anode reaction,
wherein the charging method is a multistep secondary battery charging method comprising at least:
first charging in which, by charging the secondary battery at a first current density I 1 (mA/cm 2 ), a lithium metal is precipitated on an anode current collecting foil-side surface of the solid electrolyte layer to form a roughness coating layer which is a part of an anode active material layer and which is composed of the lithium metal, and
second charging in which, after the first charging, the secondary battery is charged at a second current density I 2 which is larger than the first current density I 1 to increase a thickness of the roughness coating layer,
wherein, when a roughness height of the anode current collecting foil-side surface of the solid electrolyte layer is determined as Y (μm) and a thickness of the roughness coating layer is determined as X (μm), in the first charging, the secondary battery is charged at the first current density I 1 until X/Y reaches 0.5 or more
wherein the method further comprises calculating a state-of-charge (SOC) value of the secondary battery based on a temperature T, current density I and voltage V of the secondary battery after measuring the temperature T, the current density I and the voltage V;
wherein, if the SOC is a predetermined threshold value (SOC (pre-Li)) or less, the first charging is carried out;
wherein, if the SOC is more than the threshold value, the second charging is carried out; and
wherein the threshold value satisfies the following formula (1):
SOC(pre-Li)(%)=[{ S× ( Y /10000)× D×Z/ 2 }/M ]×100   (Formula (1))

where S is an area (cm 2 ) of the anode; Y is the roughness height (μm) of the solid electrolyte layer; D is a density (g/cm 3 ) of the lithium metal; Z is a theoretical capacity (mAh/g) of the lithium metal; and M is a capacity (mAh) of the secondary battery.

2. The charging method according to claim 1 , wherein the first current density I 1 is determined from the temperature T and the SOC, based on a first data group showing a relationship between the current density I and the previously calculated temperature T and SOC.

3. The charging method according to claim 2 , wherein, in the first charging, measurement of the temperature T and calculation of the SOC are carried out every time a predetermined time elapses; if the SOC is the threshold value or less, based on the first data group, the current density I corresponding to the temperature T and the SOC is used as the first current density I 1 , and the secondary battery is charged at the first current density I 1 ; and if the SOC is more than the threshold value, the first charging is stopped, and the second charging is carried out.

4. The charging method according to claim 1 , wherein the second current density I 2 is determined from the temperature T and the threshold value, based on a second data group showing a relationship between the current density I and the previously calculated temperature T and threshold value.

5. The charging method according to claim 4 , wherein, in the second charging, measurement of the temperature T and calculation of the SOC are carried out every time a predetermined time elapses; if the SOC is less than 100%, based on the second data group, the current density I corresponding to the temperature T and the SOC is used as the second current density I 2 , and the secondary battery is charged at the second current density I 2 ; and if the SOC is 100% or more, the second charging is stopped.

6. A method for charging a secondary battery comprising a cathode current collecting foil, a cathode active material layer, a solid electrolyte layer and an anode current collecting foil in this order and using a lithium metal precipitation-dissolution reaction as an anode reaction,
wherein the method comprises calculating a state-of-charge (SOC) value of the secondary battery based on a temperature T, current density I and voltage V of the secondary battery after measuring the temperature T, the current density I and the voltage V;
wherein, if the SOC is a predetermined threshold value (SOC (pre-Li)) or less, first charging in which, by charging the secondary battery at a first current density I 1 (mA/cm 2 ), a lithium metal is precipitated on an anode current collecting foil-side surface of the solid electrolyte layer to form a roughness coating layer which is a part of an anode active material layer and which is composed of the lithium metal, is carried out;
wherein, if the SOC is more than the threshold value, second charging in which the secondary battery is charged at a second current density I 2 which is larger than the first current density Il to increase a thickness of the roughness coating layer, is carried out; and
wherein the threshold value satisfies the following formula (1):
Soc(pre-Li)(%)=[{ S× ( Y/ 10000)× D×Z/ 2}/ M ]×100  Formula (1)

where S is an area (cm 2 ) of the anode; Y is a roughness height (μm) of the anode current collecting foil-side surface of the solid electrolyte layer; D is a density (g/cm 3 ) of the lithium metal; Z is a theoretical capacity (mAh/g) of the lithium metal; and M is a capacity (mAh) of the secondary battery.

Assignees

• Toyota Motor Co Ltd

Inventors

• Li Ximeng
• Nose Masafumi

Classifications

• H02J7/975

  in response to temperature · CPC title

• H01M4/382 Primary

  Lithium (H01M4/405 takes precedence) · CPC title

• H01M10/44 Primary

  Methods for charging or discharging (circuits for charging H02J7/00) · CPC title

• G01R31/382

  Arrangements for monitoring battery or accumulator variables, e.g. SoC · CPC title

• H01M10/4235

  Safety or regulating additives or arrangements in electrodes, separators or electrolyte (H01M10/4242 takes precedence) · CPC title