Fuel cell column containing electrically insulated fuel manifold and manifold jumper

Patent metadata

Field	Value
Publication number	US-11271240-B2
Application number	US-202016883057-A
Country	US
Kind code	B2
Filing date	May 26, 2020
Priority date	May 28, 2019
Publication date	Mar 8, 2022
Grant date	Mar 8, 2022

Abstract

A fuel cell device includes at least one fuel cell column containing first and second fuel cell stacks, a fuel manifold located between the first and second fuel cell stacks and configured to provide fuel to the first and second fuel cell stacks, and a dielectric material located to electrically isolate the first and second fuel cell stacks from the fuel manifold.

First claim

What is claimed is:

1. A fuel cell device comprising a fuel cell column comprising:
vertically stacked first and second fuel cell stacks;
a fuel manifold located between the first and second fuel cell stacks and configured to provide fuel to the first and second fuel cell stacks; and
a dielectric material configured to physically separate and electrically isolate the first and second fuel cell stacks from the fuel manifold.

2. The fuel cell device of claim 1 , further comprising an electrically conductive jumper bypassing the fuel manifold, the electrically conductive jumper configured to conduct electricity between the first and second fuel cell stacks.

3. The fuel cell device of claim 2 , wherein the dielectric material comprises a single plate, multiple plates, a coating on the fuel manifold, a coating on an inner portion of the electrically conductive jumper or a combination thereof.

4. The fuel cell device of claim 3 , wherein the dielectric material comprises:
a first dielectric plate located between the first fuel cell stack and the fuel manifold; and
a second dielectric plate located between the fuel manifold and the second fuel cell stack.

5. The fuel cell device of claim 2 , wherein the dielectric material comprises one or more holes configured to allow fuel to flow from the fuel manifold to the first and second fuel cell stacks.

6. The fuel cell device of claim 5 , further comprising a seal or gasket sealing the one or more holes.

7. The fuel cell device of claim 2 , wherein the dielectric material comprises one or more thermocouple slots.

8. The fuel cell device of claim 2 , wherein the jumper comprises a material having a coefficient of thermal expansion substantially the same as the first and the second fuel cell stacks.

9. The fuel cell device of claim 8 , wherein the coefficient of thermal expansion of the jumper material is within 20% of the coefficient of thermal expansion of the first and second fuel cell stacks.

10. The fuel cell device of claim 1 , further comprising electrically conductive fuel rails connecting the fuel manifold to an adjacent fuel manifold in the column of fuel cell stacks.

11. The fuel cell device of claim 10 , wherein the electrically conductive fuel rails do not contain ceramic tubes.

12. The fuel cell device of claim 10 , wherein the electrically conductive fuel rails comprise metal or metal alloy bellows tubes connected to straight metal or metal alloy tubes.

13. The fuel cell device of claim 4 , wherein:
the first dielectric plate is located over the first fuel cell stack;
is fuel manifold is located over the first dielectric plate;
the second dielectric plate is located over the fuel manifold;
the second fuel cell stack is located over the second dielectric plate; and
the electrically conductive jumper contacts the first fuel cell stack and the second fuel cell stack while bypassing the fuel manifold.

14. A fuel cell device comprising:
at least one fuel cell column comprising first and second fuel cell stacks;
a fuel manifold located between the first and second fuel cell stacks and configured to provide fuel to the first and second fuel cell stacks;
a dielectric material located to electrically isolate the first and second fuel cell stacks from the fuel manifold, wherein the dielectric material comprises one or more holes configured to allow fuel to flow from the fuel manifold to the first and second fuel cell stacks;
a seal or gasket sealing the one or more holes; and
an electrically conductive jumper bypassing the fuel manifold, the electrically conductive jumper configured to conduct electricity between the first and second fuel cell stacks.

15. A fuel cell device comprising:
at least one fuel cell column comprising first and second fuel cell stacks;
a fuel manifold located between the first and second fuel cell stacks and configured to provide fuel to the first and second fuel cell stacks;
a dielectric material located to electrically isolate the first and second fuel cell stacks from the fuel manifold, wherein the dielectric material comprises one or more thermocouple slots; and
an electrically conductive jumper bypassing the fuel manifold, the electrically conductive jumper configured to conduct electricity between the first and second fuel cell stacks.

16. A fuel cell device comprising:
at least one fuel cell column comprising first and second fuel cell stacks;
a fuel manifold located between the first and second fuel cell stacks and configured to provide fuel to the first and second fuel cell stacks;
a dielectric material located to electrically isolate the first and second fuel cell stacks from the fuel manifold; and
electrically conductive fuel rails connecting the fuel manifold to an adjacent fuel manifold in the column of fuel cell stacks.

17. The fuel cell device of claim 16 , wherein the electrically conductive fuel rails do not contain ceramic tubes.

18. The fuel cell device of claim 16 , wherein the electrically conductive fuel rails comprise metal or metal alloy bellows tubes connected to straight metal or metal alloy tubes.

Assignees

• Bloom Energy Corp

Inventors

• Edmonston David
• Petrucha Michael
• Perry Martin
• Basharain Adrian
• Patel Siddharth
• Bhangu Paul
• Deswal Subhash Chander
• Russell Ian
• Patil Pawan

Classifications

• H01M8/249

  comprising two or more groupings of fuel cells, e.g. modular assemblies · CPC title

• H01M8/2484 Primary

  characterised by external manifolds · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M8/04619

  of fuel cell stacks · CPC title