Redox flow battery with improved efficiency

Patent metadata

Field	Value
Publication number	US-11271226-B1
Application number	US-202017119427-A
Country	US
Kind code	B1
Filing date	Dec 11, 2020
Priority date	Dec 11, 2020
Publication date	Mar 8, 2022
Grant date	Mar 8, 2022

Abstract

A method for a redox flow battery includes using a cell of a redox flow battery to store electrical energy and discharge the stored electrical energy. The using includes circulating a first electrolyte solution through a first circulation loop in fluid connection with the first electrode of the cell; circulating a second electrolyte solution through a second circulation loop in fluid connection with the second electrode of the cell; and at least one of a first element from the first electrolyte solution in the first electrode permeates through the separator layer and precipitates as a first solid product in the second electrode and a second element from the second electrolyte solution permeates through the separator layer and precipitates a second solid product in the first electrode. The method also includes removing at least a portion of the first solid product or the second solid product from the first electrode and the second electrode, respectively.

First claim

The invention claimed is:

1. A method for a redox flow battery, the method comprising:
using a cell of a redox flow battery to store input electrical energy upon charging and discharge the stored electrical energy upon discharging,
wherein the cell has a separator layer arranged between a first electrode and a second electrode,
wherein the using includes
circulating a first electrolyte solution through a first circulation loop in fluid connection with the first electrode of the cell,
circulating a second electrolyte solution through a second circulation loop in fluid connection with the second electrode of the cell, and wherein
at least one of a first element from the first electrolyte solution in the first electrode permeates through the separator layer and precipitates as a first solid product in the second electrode and a second element from the second electrolyte solution permeates through the separator layer and precipitates a second solid product in the first electrode;

removing at least a portion of the first solid product or a portion of the second solid product from the first electrode and the second electrode, respectively, by
circulating at least a portion of the first electrolyte solution from the first circulation loop through the second electrode to dissolve, and thereby remove, at least a portion of the first solid product from the second electrode,
circulating at least a portion of the second electrolyte solution from the second circulation loop through the first electrode to dissolve, and thereby remove, at least a portion of the second solid product from the first electrode, or both;

wherein the using results in a decrease in voltaic efficiency, and wherein the removing recovers at least some of the decrease in voltaic efficiency.

2. The method as recited in claim 1 , wherein at least one of the first solid product and second solid product precipitates onto the separator layer.

3. The method as recited in claim 2 , wherein at least a portion of the first solid product is removed from the separator layer by the step of circulating at least a portion of the first electrolyte solution from the first circulation loop through the second electrode.

4. The method as recited in claim 2 , wherein at least a portion of the second solid product is removed from the separator layer by the step of circulating at least a portion of the second electrolyte solution from the second circulation loop through the first electrode.

5. The method as recited in claim 1 , wherein at least one of the first and second solid products are clogged in the separator layer.

6. The method as recited in claim 5 , wherein at least a portion of the first solid product is removed from the separator layer by the step of circulating at least a portion of the first electrolyte solution from the first circulation loop through the second electrode.

7. The method as recited in claim 5 , wherein at least a portion of the second solid product is removed from the separator layer by the step of circulating at least a portion of the second electrolyte solution from the second circulation loop through the first electrode.

8. The method as recited in claim 1 , wherein the steps of circulating at least a portion of the first electrolyte solution from the first circulation loop through the second electrode and circulating at least a portion of the second electrolyte solution from the second circulation loop through the first electrode are performed sequentially.

9. The method as recited in claim 1 , further comprising the steps of draining the first electrolyte solution to a first tank and draining the second electrolyte solution to a second tank prior to circulating at least a portion of the first electrolyte solution from the first circulation loop through the second electrode and circulating at least a portion of the second electrolyte solution from the second circulation loop through the first electrode.

10. A method for a redox flow battery, the method comprising:
using a cell of a redox flow battery to store input electrical energy upon charging and to discharge the stored electrical energy upon discharging,
wherein the cell has a separator layer arranged between a first electrode and a second electrode,
wherein the using includes
circulating a polysulfide electrolyte solution through a first circulation loop in fluid connection with the first electrode of the cell,
circulating a manganese electrolyte solution through a second circulation loop in fluid connection with the second electrode of the cell, and wherein
at least one of sulfur from the polysulfide electrolyte solution in the first electrode permeates through the separator layer and precipitates as a solid sulfur-containing product and manganese from the manganese electrolyte solution permeates through the separator layer and precipitates as solid manganese-containing product;

removing at least a portion of the solid sulfur product or the solid manganese product from the separator layer or opposing electrode, by
circulating at least a portion of the polysulfide electrolyte solution from the first circulation loop through the second electrode to dissolve, and thereby remove, at least a portion of the solid sulfide product from the separator layer,
circulating at least a portion of the manganese electrolyte solution from the second circulation loop through the first electrode to dissolve, and thereby remove, at least a portion the solid manganese product from the separator layer, or both.

11. The method as recited in claim 10 , further comprising passing the polysulfide electrolyte solution with the dissolved solid sulfide product in a first direction through a bi-directional filter and passing the manganese electrolyte solution with the dissolved solid manganese product in a second, opposite direction through the bi-directional filter.

12. The method as recited in claim 10 , wherein at least one of the solid sulfur product and the solid manganese product precipitates onto the separator layer.

13. The method as recited in claim 10 , wherein at least one of the solid sulfur product and the solid manganese product decreases porosity of the separator layer.

14. The method as recited in claim 10 , further comprising the steps of draining the polysulfide electrolyte to a first tank and draining the manganese electrolyte solution to a second tank prior to circulating at least a portion of the polysulfide electrolyte solution from the first circulation loop through the second electrode and circulating at least a portion of the manganese electrolyte solution from the second circulation loop through the first electrode.

15. The method as recited in claim 14 , further comprising draining the polysulfide electrolyte solution to the first tank after the step of circulating at least a portion of the polysulfide electrolyte solution from the first circulation loop through the second electrode and prior to the step of circulating at least a portion of the manganese electrolyte solution from the second circulation loop through the first electrode.

16. The method as recited in claim 10 , wherein the step of circulating at least a portion of the polysulfide electrolyte solution from the first circulation loop through the second electrode results in removing at least some solid sulfur product from the second electrode.

17. The method as recited in claim 10 , wherein circulating at least a portion of the manganese electrolyte solution from the second circulation loop through the first electrode results in removing at least some solid manganese product from

Assignees

• Raytheon Tech Corp

Inventors

• Saraidaridis James D
• Perry Michael L
• Darling Robert Mason

Classifications

• Y02E60/50

  Fuel cells · CPC title

• H01M8/04201

  Reactant storage and supply, e.g. means for feeding, pipes · CPC title

• H01M8/04664

  Failure or abnormal function · CPC title

• H01M8/184

  Regeneration by electrochemical means · CPC title

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title