Centrifugal pump with adaptive pump stages

Patent metadata

Field	Value
Publication number	US-11268519-B2
Application number	US-202016737108-A
Country	US
Kind code	B2
Filing date	Jan 8, 2020
Priority date	Dec 21, 2016
Publication date	Mar 8, 2022
Grant date	Mar 8, 2022

Abstract

A centrifugal pump with adaptive pump stages includes an impeller configured to provide kinetic energy to fluid flow through the pump. The impeller has multiple geometric dimensions. The pump includes a diffuser connected to the impeller that is configured to convert the kinetic energy provided by the impeller into static pressure energy to flow the fluid through the pump. The pump includes an adaptive material attached to the impeller that is configured to modify, during operation of the pump, a geometric dimension to modify fluid flow through the pump.

First claim

What is claimed is:

1. A pump comprising:
a first pump stage comprising:
a first impeller having a plurality of geometric dimensions,
a first diffuser fluidly connected to the first impeller, the first impeller and the first diffuser configured to flow fluid through the pump, and
an adaptive material attached to the first impeller, the adaptive material configured to modify, during operation of the pump, a geometric dimension of the plurality of geometric dimensions to modify fluid flow through the pump; and

a second pump stage connected in series with the first pump stage, the second pump stage comprising:
a second impeller, and
a second diffuser fluidly connected to the second impeller, the second impeller and the second diffuser configured to flow the fluid through the pump, wherein the second pump stage does not include adaptive materials.

2. The pump of claim 1 , wherein the geometric dimension modified by the adaptive material during the operation of the pump comprises an impeller outer diameter and an impeller blade trailing edge angle.

3. The pump of claim 2 , wherein the first impeller comprises an impeller blade having the impeller blade trailing edge angle, wherein the adaptive material is configured to increase or decrease the impeller blade trailing edge angle during the operation of the pump.

4. The pump of claim 3 , wherein a leading edge or a trailing edge of the impeller blade is made of the adaptive material.

5. The pump of claim 3 , wherein a trailing region of the impeller blade is made of the adaptive material.

6. The pump of claim 1 , wherein the adaptive material comprises properties configured to change in response to an external stimulus including at least one of stress, temperature, moisture, pH, electric field or magnetic field.

7. The pump of claim 1 , wherein the adaptive material comprises a piezoelectric material, a magnetostrictive material, or a shape memory material configured to modify the geometric dimension in response to an outside stimulus.

8. The pump of claim 1 , further comprising an electric charge source connected to the first impeller, the electric charge source configured to provide an electric charge to modify the geometric dimension.

9. The pump of claim 1 , further comprising a magnetic field source connected to the first impeller, the magnetic field source configured to provide a magnetic field to modify the geometric dimension.

10. The pump of claim 1 , wherein, during the operation of the pump, a pump condition under which the adaptive material modifies the geometric dimension comprise a pump temperature.

11. The pump of claim 1 , wherein the adaptive material includes at least one of pH-sensitive polymers, temperature-responsive polymers, magnetorheological fluids, electroactive polymers, or thermoelectric materials.

12. The pump of claim 1 , further comprising an adaptive material attached to the first diffuser, the adaptive material attached to the first diffuser configured to modify, during the operation of the pump, a geometric dimension of the first diffuser to modify fluid flow through the pump.

13. A method comprising:
forming a first pump stage comprising a first impeller having a plurality of geometric dimensions, a first diffuser and an adaptive material attached to the first impeller, the adaptive material configured to modify, during operation of the pump, a geometric dimension of the plurality of geometric dimensions to modify fluid flow through the pump;
forming a second pump stage comprising a second impeller and a second diffuser fluidly connected to the second impeller, wherein the second pump stage does not include adaptive materials;
fluidly connecting the first pump stage and the second pump stage in series; and
actuating the adaptive material during the operation of the pump to modify the geometric dimension of the first impeller.

14. The method of claim 13 , wherein the geometric dimension modified during the operation of the pump comprises an impeller outer diameter and an impeller blade trailing edge angle.

15. The method of claim 14 , wherein the first impeller comprises an impeller blade having the impeller blade trailing edge angle, wherein the adaptive material is configured to increase or decrease the impeller blade trailing edge angle during the operation of the pump.

16. The method of claim 13 , wherein the first diffuser comprises a diffuser blade having a diffuser blade trailing edge angle, wherein the method further comprises attaching a second adaptive material to the diffuser blade to increase or decrease the diffuser blade trailing edge angle during the operation of the pump.

17. The method of claim 16 , wherein the diffuser blade comprises a diffuser blade leading edge angle, wherein the second adaptive material is configured to increase or decrease the diffuser blade leading edge angle during the operation of the pump.

18. The method of claim 13 , wherein the adaptive material comprises properties configured to change in response to temperature.

19. The method of claim 13 , wherein the adaptive material comprises properties configured to change in response to pump conditions during the operation of the pump.

20. The method of claim 13 , wherein the adaptive material comprises a piezoelectric material, a magnetostrictive material, or a shape memory material configured to modify the geometric dimension in response to an outside stimulus.

Assignees

• Saudi Arabian Oil Co

Inventors

• Melo Rafael Adolfo Lastra
• Ejim Chidirim Enoch

Classifications

• F04D29/026 Primary

  especially adapted for liquid pumps · CPC title

• F04D15/0038 Primary

  by varying the effective cross-sectional area of flow through the rotor · CPC title

• F04D29/466

  especially adapted for liquid fluid pumps · CPC title

• F05D2260/407

  through piezoelectric conversion · CPC title

• F04D29/468

  adjusting flow cross-section, otherwise than by using adjustable stator blades · CPC title